A rotameter is a device that measures the volumetric flow rate of fluid in a closed tube. [1]
It belongs to a class of meters called variable-area flowmeters, which measure flow rate by allowing the cross-sectional area the fluid travels through to vary, causing a measurable effect. [2]
The first variable area meter with rotating float was invented by Karl Kueppers (1874–1933) in Aachen in 1908. This is described in the German patent 215225. Felix Meyer founded the company "Deutsche Rotawerke GmbH" in Aachen recognizing the fundamental importance of this invention. They improved this invention with new shapes of the float and of the glass tube. Kueppers invented the special shape for the inside of the glass tube that realized a symmetrical flow scale.
The brand name Rotameter was registered by the British company GEC Elliot automation, Rotameter Co. In many other countries the brand name Rotameter is registered by Rota Yokogawa GmbH & Co. KG in Germany which is now owned by Yokogawa Electric Corp.
A rotameter consists of a tapered tube, typically made of glass with a 'float' (a shaped weight, made either of anodized aluminum or a ceramic), inside that is pushed up by the drag force of the flow and pulled down by gravity. The drag force for a given fluid and float cross section is a function of flow speed squared only, see drag equation. [3]
A higher volumetric flow rate through a given area increases flow speed and drag force, so the float will be pushed upwards. However, as the inside of the rotameter is cone shaped (widens), the area around the float through which the medium flows increases, the flow speed and drag force decrease until there is mechanical equilibrium with the float's weight.
Floats are made in many different shapes, with spheres and ellipsoids being the most common. The float may be diagonally grooved and partially colored so that it rotates axially as the fluid passes. This shows if the float is stuck since it will only rotate if it is free. Readings are usually taken at the top of the widest part of the float; the center for an ellipsoid, or the top for a cylinder. Some manufacturers use a different standard. [3]
The "float" must not float in the fluid: it has to have a higher density than the fluid, otherwise it will float to the top even if there is no flow.
The mechanical nature of the measuring principle provides a flow measurement device that does not require any electrical power. If the tube is made of metal, the float position is transferred to an external indicator via a magnetic coupling. This capability has considerably expanded the range of applications for the variable area flowmeter, since the measurement can observed remotely from the process or used for automatic control. [3]
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