Schunk Group

Last updated
SCHUNK GROUP
Industry Technology
Founded1913
Headquarters Heuchelheim, Germany
Key people
Peter R. Manolopoulos (CEO)
Dr. Ulrich von Huelsen (COO)
Dr. Petra Schmidt (COO)
ProductsComponents and systems for various industrial sectors
Revenue 1,400 million (2022[ failed verification ]) [1]
Number of employees
more than 9,000 worldwide
Website www.schunk-group.com

The Schunk Group is a company headquartered in Germany. The most important fields of endeavor are carbon technology and ceramics, environmental simulation and climate technology, sintered metals as well as ultrasonic welding.

Contents

The Schunk Group has a presence in 29 countries with more than 60 operative companies. Consolidated sales came to EUR 1,450 million in 2022 and the number of employees is more than 9,000. The Schunk Group comprises four divisions and a total of 10 business units.

Reception building of the Schunk Group in Heuchelheim Schunk turm web.png
Reception building of the Schunk Group in Heuchelheim
Schunk corporate headquarters in Heuchelheim Schunk luftaufaufnahme web.png
Schunk corporate headquarters in Heuchelheim
Company logo as of 1995 -- styled "schtk". Schunk(alt)logo.jpg
Company logo as of 1995 — styled "schտĸ".

Historical

The company was founded by Ludwig Schunk and Karl Ebe in 1913 in Fulda to produce carbon brushes. In 1918 the company moved to Heuchelheim near Giessen. The childless founder Ludwig Schunk (1884–1947) bequeathed the company's entire assets to the Providential Fund for Company Members. That fund was meant to provide voluntary financial support to employees and former employees or their relatives in case of neediness, invalidity or old age. Today, the registered association Ludwig-Schunk Stiftung (Ludwig Schunk Foundation) performs, as trustee, the tasks set forth in the company founder's will.

Structure of the company

The Schunk Group is divided up into four divisions:

Division Schunk Carbon Technology

The Schunk Carbon Technology Division manufactures construction components, among other things from carbon/graphite, carbon compounds, silicon carbide and quartz. It is broken down into the following business units:

Division Weiss Technik

The companies Weiss Umwelttechnik GmbH and Weiss Klimatechnik GmbH operate under the trademark of the Weiss Technik. Karl Weiss GmbH was founded in 1956 as a manufacturer of electrophysical equipment. In 1978 it was taken over by the Schunk Group. The Weiss Technik consists of the two business units, Environmental Simulation and Air Solutions. In the course of several decades the company consortium expanded both nationally and internationally. The Weiss Technik has a total of over 22 companies in 14 countries worldwide and employs about 2,000 people (with 850 in the main plant at Reiskirchen-Lindenstruth in Hesse).[ citation needed ]

Weiss Environmental Simulation develops and produces test equipment and systems for environmental simulation. The product program comprises testing systems for temperature and climate testing, weathering, temperature shock, corrosion and long-term testing in all test area sizes as well as major area systems and process integrated systems for environmental simulation and biology. The Air Solutions core business includes development and manufacture of complete ceiling systems for operating rooms, industrial clean room technology and air conditioning of computer rooms.[ citation needed ]

Division Schunk Sinter Metals

The Schunk Sinter Metals Division of the Schunk Group consists of the firms of Schunk Sintermetalltechnik GmbH Giessen, Schunk Sintermetalltechnik GmbH Thale and Sintermetalltechnik S.A. de C.V. Mexiko. Schunk Sinter Metals primarily produces sintered structural parts such as gearwheels, camshaft adjusters, locking cams, metal injection mold (MIM) parts as well as precision bearings. The main users are in the automotive and electric industries, or are producers of household and power tools and medical technology.[ citation needed ]

Division Schunk Sonosystems

Schunk Sonosystems GmbH came about by merging the firms of Schunk Ultraschalltechnik GmbH and STAPLA Ultraschalltechnik GmbH. The products of this division cover the entire spectrum of welding applications using ultrasonic welding. This likewise includes amalgamation of non-ferrous metals and thermoplastic synthetics. In the late 1970s Schunk developed ultrasonic metal welding to industrial marketability. It is now mainly used to weld cable trees in the automotive industry.[ citation needed ]

History

Ludwig Schunk and Karl Ebe in 1913 founded the carbon brush factory Schunk+Ebe oHG in Fulda. In 1918 the company moved to Heuchelheim. In 1923 brush holders were included in the product line. Starting in 1924, there was manufacturing of electrographite and after 1928 the manufacture of metal contacts as well. In 1932 sinter metal production was started with sintering bearings. After the death of Ludwig Schunk in 1947, the estate of the founder, who had not had any children, passed to the "Providential Fund" of Schunk+Ebe oHG. In 1948 and 1949 a construction program was set up to expand the operation from 500 to 1200 employees. There followed in 1956 the incorporation of Schunk & Ebe S.A. in Brussels, the first foreign subsidiary. At present, Schunk is represented in Europe with 46 operating companies. In 1957 Schunk Electro Carbón S.A. de C.V. was incorporated in Mexico, becoming the first company on the American continent. In 1969 there followed the founding of the Brazilian company Schunk do Brasil Ltda. in São Paulo.

In 1978 what was then Karl Weiss GmbH was taken over. In the same year, Schunk Graphite Technology LLC. was founded in Wisconsin. Schunk's presence in the United States was reinforced in the 1980s and 1990s. Currently, Schunk is present in the US with eight operating companies. In 1993 the product spectrum was broadened with the division of ultrasonic welding technology. In 1986 a training program to train future generations of skilled workers in theory and practice was set up.

In 1991 the company experienced a crisis due to diversifications that failed, particularly in the field of automation technology. In the following year, 1992, there was restructuring, with the sale of automation technology.

In 1997 the acquisition of EHW Thale (sinter metal technology and enamel technology) and the incorporation of Pichit Industrial Works Co Ltd. in Pichit in Thailand followed. Today, Schunk has a presence in Asia with 15 companies. In 1999, Schunk (Aust) Pty. Ltd. was founded in Rowville, Australia.

In 2004 the Federal President, in connection with his first official trip through Germany, visited the plant. In 2005, the company was awarded the prize of "Hesse Champion" by the prime minister of Hesse, Roland Koch. In 2006 the Schunk Group joined the Make Things initiative of the Verein Deutscher Ingenieure (VDI) (Association of German Engineers). In 2007, the internet portal created by Schunk in the framework of that initiative, www.ingenieurparadies.com (Engineers Paradise), commenced operation.

In 2007 EHW Thale Email GmbH was sold to a group of three private investors. In 2008 Schunk received the VDI's Best Practice Award in the Promoting initiative category for its Engineers Paradise internet portal. The Ministry of the Environment of Baden-Württemberg once again awarded a prize to Schunk for its innovative manufacturing design of a fuel cell stack.

In 2010 Schunk completed the largest expansion in its almost 100 years of corporate history. Over the course of four years permanent investments were made in the division of high temperature applications. Thanks to this expansion of its capacity at the Heuchelheim site, Schunk today produces the largest carbon fiber plates for the semiconductor and solar industries worldwide.

In 2012 Schunk received the state of Hesse's innovation and growth award “Hesse Champion 2012” in the global market leader category for its automotive carbon brushes.

2013 Schunk celebrates its 100th jubilee.

2015 For the first time ever, Schunk Group generated a global turnover of more than one billion euros in 2015.

In 2016, Schunk Group acquired manufacturers for ultrasonic welding machines Ultrasonics Steckmann. [2]

In 2018, Proterra and Schunk Carbon Technology worked together to standardize its charging and communication systems for power-agnostic vehicles. [3]

Literature

Related Research Articles

<span class="mw-page-title-main">Graphite</span> Allotrope of carbon, mineral, substance

Graphite is a crystalline allotrope (form) of the element carbon. It consists of many stacked layers of graphene typically in the excess of hundred(s) of layers. Graphite occurs naturally and is the most stable form of carbon under standard conditions. Synthetic and natural graphite are consumed on a large scale for uses in many critical industries including refractories (50%), lithium-ion batteries (18%), foundries (10%), lubricants (5%), among others (17%). Under extremely high pressures and extremely high temperatures it converts to diamond. Graphite's low cost, thermal and chemical inertness and characteristic conductivity of heat and electricity finds numerous applications in high energy and high temperature processes.

<span class="mw-page-title-main">Sintering</span> Process of forming and bonding material by heat or pressure

Sintering or frittage is the process of compacting and forming a solid mass of material by pressure or heat without melting it to the point of liquefaction. Sintering happens as part of a manufacturing process used with metals, ceramics, plastics, and other materials. The nanoparticles in the sintered material diffuse across the boundaries of the particles, fusing the particles together and creating a solid piece.

<span class="mw-page-title-main">Carbon fibers</span> Material fibers about 5–10 μm in diameter composed of carbon

Carbon fibers or carbon fibres are fibers about 5 to 10 micrometers (0.00020–0.00039 in) in diameter and composed mostly of carbon atoms. Carbon fibers have several advantages: high stiffness, high tensile strength, high strength to weight ratio, high chemical resistance, high-temperature tolerance, and low thermal expansion. These properties have made carbon fiber very popular in aerospace, civil engineering, military, motorsports, and other competition sports. However, they are relatively expensive compared to similar fibers, such as glass fiber, basalt fibers, or plastic fibers.

<span class="mw-page-title-main">Powder metallurgy</span> Process of sintering metal powders

Powder metallurgy (PM) is a term covering a wide range of ways in which materials or components are made from metal powders. PM processes are sometimes used to reduce or eliminate the need for subtractive processes in manufacturing, lowering material losses and reducing the cost of the final product. This occurs especially often with small metal parts, like gears for small machines. Some porous products, allowing liquid or gas to permeate them, are produced in this way. They are also used when melting a material is impractical, due to it having a high melting point, or an alloy of two mutually insoluble materials, such as a mixture of copper and graphite.

<span class="mw-page-title-main">Ultrasonic welding</span> Welding process

Ultrasonic welding is an industrial process whereby high-frequency ultrasonic acoustic vibrations are locally applied to work pieces being held together under pressure to create a solid-state weld. It is commonly used for plastics and metals, and especially for joining dissimilar materials. In ultrasonic welding, there are no connective bolts, nails, soldering materials, or adhesives necessary to bind the materials together. When used to join metals, the temperature stays well below the melting point of the involved materials, preventing any unwanted properties which may arise from high temperature exposure of the metal.

<span class="mw-page-title-main">Plastic welding</span> Welding of semi-finished plastic materials

Plastic welding is welding for semi-finished plastic materials, and is described in ISO 472 as a process of uniting softened surfaces of materials, generally with the aid of heat. Welding of thermoplastics is accomplished in three sequential stages, namely surface preparation, application of heat and pressure, and cooling. Numerous welding methods have been developed for the joining of semi-finished plastic materials. Based on the mechanism of heat generation at the welding interface, welding methods for thermoplastics can be classified as external and internal heating methods, as shown in Fig 1.

KUKA is a German manufacturer of industrial robots and factory automation systems. In 2016, the company was acquired by the Chinese appliance manufacturer Midea Group.

<span class="mw-page-title-main">Brush (electric)</span> Electrical contact that conducts current

A brush or carbon brush is an electrical contact, often made from specially prepared carbon, which conducts current between stationary and rotating parts of an electrical machine. Typical applications include electric motors, alternators and electric generators. The lifespan of a carbon brush depends on how much the motor is used, and how much power is put through the motor.

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The CeramTec Group is a developer and manufacturer of products and components made of technical ceramics. The products are marketed through its own sales companies, among others. They are primarily used in medical technology, automotive engineering, electronics, equipment and mechanical engineering, environmental and energy technology, toolmaking, the chemical industry and the semiconductor industry. The company is headquartered in Plochingen in Baden-Württemberg, Germany.

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<span class="mw-page-title-main">Ludwig Schunk</span>

Ludwig Schunk was a German manufacturer and cofounder of the firm of Schunk und Ebe oHG.

The Ludwig-Schunk-Stiftung is a private foundation in the Central Hesse town of Heuchelheim, operated as a registered association. Its founding resulted from the last will and testament of the entrepreneur and company founder Ludwig Schunk (1884–1947). The Foundation holds one hundred percent of the registered capital of the Schunk Group.

<span class="mw-page-title-main">Aerographite</span> Extremely light synthetic foam of tubular carbon molecules

Aerographite is a synthetic foam consisting of a porous interconnected network of tubular carbon. With a density of 180 g/m3 it is one of the lightest structural materials ever created. It was developed jointly by a team of researchers at the University of Kiel and the Technical University of Hamburg in Germany, and was first reported in a scientific journal in June 2012.

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References

  1. "The Schunk Group by the numbers". Schunk Group.
  2. "Schunk Group kauft Ultrasonics Steckmann". www.produktion.de (in German). Retrieved 2018-05-30.
  3. "Panterra moves to standard bus charging with Schunk". eeNews Power. 2018-05-07. Retrieved 2018-05-30.