A serpentine belt (or drive belt [1] ) is a single, continuous belt used to drive multiple peripheral devices in an automotive engine, such as an alternator, power steering pump, water pump, air conditioning compressor, air pump, etc. [2] The belt may also be guided by an idler pulley and/or a belt tensioner (which may be spring-loaded, hydraulic, or manual).
To allow the belt to pass over more than three pulleys with a large enough wrap angle to avoid slipping, idler pulleys which press against the back of the belt are included, forcing the belt into a serpentine shape. To accommodate this bidirectional flexing while remaining strong enough to transfer the total force required by multiple loads, a serpentine belt is almost always of multi-groove (multi-vee, poly-v, or multi-rib) construction.
On some engine designs, the "back" (smooth side) of the belt may drive some accessories. This is typically limited to components requiring less torque or where a large angle of wrap is present. Such accessories will counter-rotate vs. the "normal" pulleys. Some vehicles use two serpentine belts for their system, such as the manual transaxle equipped Ford Taurus SHO, 1995–1999 DOHC Nissan Maxima, vehicles using the supercharged GM 3800 engine, [3] and many BMWs.
It is more efficient than the older multiple belt system and may consume less space in the engine compartment. By using a single, wider belt instead of multiple, thinner belts, the belt may be put under increased tension without stretching. Higher tension reduces slip, which increases belt life and mechanical efficiency. Reduced slip can allow the use of lower-ratio pulleys; this reduces the load on the engine, increasing fuel economy and available power. The tendency for V-belts to "flip over" in the pulley groove (at high RPM and/or when the belt stretches) is eliminated, and a serpentine belt is also much easier to maintain and replace, since there is no need to remove multiple belts in order to replace one of them, although newer adjustable-length V-belts ("link belts") can be put on without having to remove other belts, and their link design also allows a self-tensioning characteristic to reduce the risk of flipping over. Also since only one movable belt tensioner is required all of the peripheral components (alternator, A/C compressor, etc.) can simply be mounted to the engine without the need to swivel.
The drawback of this single belt is that if the belt breaks or is knocked loose, the vehicle instantly loses multiple critical functions. The water pump, power steering pump, and alternator (for battery charging) would cease functioning. The vehicle becomes quickly unusable due to loss of engine cooling. [2] The belt typically gives ample visual warning of impending failure, sometimes even totally shedding several grooves (ribs) while continuing to function acceptably.
Furthermore, the loss of function of a single component (such as a power steering pump or air conditioning compressor) causes the failure of the entire accessory drive. Sometimes, this can be overcome with a shorter belt to bypass the failed components (if the belt is available). But this is not always possible. Thus, it is possible to be stranded because of, say, a seized power steering pump or A/C compressor clutch. It may also not be possible to restore use of the vehicle without first repairing the bad power steering pump or A/C compressor, which precludes a simple roadside repair.
A clutch is a mechanical device that allows an output shaft to be disconnected from a rotating input shaft. The clutch's input shaft is typically attached to a motor, while the clutch's output shaft is connected to the mechanism that does the work.
A vehicle start-stop system or stop-start system automatically shuts down and restarts the internal combustion engine to reduce the amount of time the engine spends idling, thereby reducing fuel consumption and emissions. This is most advantageous for vehicles that spend significant amounts of time waiting at traffic lights or frequently come to a stop in traffic jams. Start-stop technology may become more common with more stringent government fuel economy and emissions regulations. This feature is present in hybrid electric vehicles, but has also appeared in vehicles that lack a hybrid electric powertrain. For non-electric vehicles, fuel economy gains from this technology are typically in the range of 3–10%, potentially as high as 12%. In the United States, according to the Department of Energy, idling wastes more than 6 billion U.S. gallons of fuel per year.
A continuously variable transmission (CVT) is an automated transmission that can change through a continuous range of gear ratios. This contrasts with other transmissions that provide a limited number of gear ratios in fixed steps. The flexibility of a CVT with suitable control may allow the engine to operate at a constant angular velocity while the vehicle moves at varying speeds.
A fan clutch is a thermostatic engine cooling fan that can freewheel at low temperatures when cooling is not needed, allowing the engine to warm up faster, relieving unnecessary load on the engine. As temperatures increase, the clutch engages so that the fan is driven by engine power and moves air to cool the engine.
In a piston engine, either a timing belt or timing chain or set of timing gears is a perishable component used to synchronize the rotation of the crankshaft and the camshaft. This synchronisation ensures that the engine's valves open and close at the correct times in relation to the position of the pistons.
Automobile accessory power can be transferred by several different means. However, it is always ultimately derived from the automobile's internal combustion engine, battery, or other "prime mover" source of energy. The advent of high-powered batteries in hybrid and all-electrical vehicles is shifting the balance of technologies even further in the direction of electrically powered accessories.
Torsional vibration is the angular vibration of an object - commonly a shaft - along its axis of rotation. Torsional vibration is often a concern in power transmission systems using rotating shafts or couplings, where it can cause failures if not controlled. A second effect of torsional vibrations applies to passenger cars. Torsional vibrations can lead to seat vibrations or noise at certain speeds. Both reduce the comfort.
A belt is a loop of flexible material used to link two or more rotating shafts mechanically, most often parallel. Belts may be used as a source of motion, to transmit power efficiently or to track relative movement. Belts are looped over pulleys and may have a twist between the pulleys, and the shafts need not be parallel.
Manifold vacuum, or engine vacuum in a petrol engine is the difference in air pressure between the engine's intake manifold and Earth's atmosphere.
The KV6 automotive petrol engine has a 24-valve quad-cam V6 configuration, and a pressurising variable-length intake manifold to add hot spots throughout the rev range. Variants exist in 2.0 to 2.5 litres capacities. These were built initially by Rover Group, then by Powertrain Ltd. KIA manufactured KV6 in Korea under licence. Production moved from the UK to China in 2005, re-designated NV6.
Underdrive is the slowing of the rate of rotation in a system, achieved by either making the crank or main (drive) pulley smaller or making the accessory (driven) pulley larger than the original diameter pulleys.
The following outline is provided as an overview of and topical guide to automobiles:
A free-piston engine is a linear, 'crankless' internal combustion engine, in which the piston motion is not controlled by a crankshaft but determined by the interaction of forces from the combustion chamber gases, a rebound device and a load device.
A harmonic damper is a device fitted to the free end of the crankshaft of an internal combustion engine to counter torsional and resonance vibrations from the crankshaft. This device must be an interference fit to the crankshaft in order to operate in an effective manner. An interference fit ensures the device moves in perfect step with the crankshaft. It is essential on engines with long crankshafts and V8 engines with cross plane cranks, or V6 and straight-three engines with uneven firing order. Harmonics and torsional vibrations can greatly reduce crankshaft life, or cause instantaneous failure if the crankshaft runs at or through an amplified resonance. Dampers are designed with a specific weight (mass) and diameter, which are dependent on the damping material/method used, to reduce mechanical Q factor, or damp, crankshaft resonances.
HYbrid4 is PSA Peugeot-Citroën's in-house developed TTR hybrid powertrain system, shared between the two manufacturers. It takes the form of a diesel engine powering the front wheels coupled with an electric motor powering the rear wheels to provide a 4WD hybrid with a short fully electric range. The system made its production debut on the Peugeot 3008 HYbrid4 in 2011, emitting 99 g of carbon dioxide per kilometer. The 3008 HYbrid4 returns combined fuel consumption of 3.8 litres/100 km, beating the smaller Toyota Prius. It also operates in four driver-selected modes: Auto, Sport, ZEV (pure-electric) and 4WD.
The accessory drive is a gearbox that forms part of a gas turbine engine. Although not part of the engine's core, it drives the accessories – such as generators, pumps for fuel and lubrication oil, air compressors, hydraulic pumps and engine starters – that are otherwise essential for the operation of the engine or the aircraft on which it is mounted. Accessory drives on large engines handle between 400–500 hp.
An alternator is a type of electric generator used in modern automobiles to charge the battery and to power the electrical system when its engine is running.
An internal combustion engine is a heat engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combustion engine, the expansion of the high-temperature and high-pressure gases produced by combustion applies direct force to some component of the engine. The force is typically applied to pistons, turbine blades, a rotor, or a nozzle. This force moves the component over a distance. This process transforms chemical energy into kinetic energy which is used to propel, move or power whatever the engine is attached to.
This glossary of automotive terms is a list of definitions of terms and concepts related to automobiles, including their parts, operation, and manufacture, as well as automotive engineering, auto repair, and the automotive industry in general. For more specific terminology regarding the design and classification of various automobile styles, see Glossary of automotive design; for terms related to transportation by road, see Glossary of road transport terms; for competitive auto racing, see Glossary of motorsport terms.