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The square thread form is a common screw thread profile, used in high load applications such as leadscrews and jackscrews. It gets its name from the square cross-section of the thread. [1] It is the lowest friction and most efficient thread form, but it is difficult to fabricate.
The greatest advantage of square threads is that they have a much higher intrinsic efficiency than trapezoidal threads (Acme or metric trapezoidal). Due to the lack of a thread angle there is no radial pressure, or bursting pressure, on the nut. This also increases the nut life. [1]
The greatest disadvantage is the difficulty in machining such a thread. The single-point cutting tools or taps and dies used to cut the thread cannot have efficient rake and relief angles (because of the square form), which makes the cutting slow and difficult. Square threads also cannot carry as much load as a trapezoidal thread, because the root of the square thread is smaller. Also, there is no way to compensate for wear on the nut, so it must be replaced when worn out. [1]
Square threads are defined as follows by ISO standards:
where Sq designates a square thread, 60 is the nominal diameter in millimeters, and 9 is the pitch in millimeters. When there is no suffix it is a single start thread. If there is a suffix then the value after the multiplication sign is the lead and the value in the parentheses is the pitch. For example:
would denoted two starts, as the lead divided by the pitch is two. The "LH" denotes a left hand thread. [2]
| Nominal diameter [mm] | Pitch [mm] |
|---|---|
| 22, 24, 26, 28 | 5 |
| 30, 32, 36 | 6 |
| 40, 44 | 7 |
| 48, 50, 52 | 8 |
| 55, 60 | 9 |
| 65, 70, 75, 80 | 10 |
| 85, 90, 95, 100 | 12 |
In geometry a quadrilateral is a four-sided polygon, having four edges (sides) and four corners (vertices). The word is derived from the Latin words quadri, a variant of four, and latus, meaning "side". Another name for it is tetragon, derived from greek "tetra" meaning "four" and "gon" meaning "corner" or "angle", in analogy to e.g., pentagon. "Gon" being "angle" also is at the root of calling it quadrangle, 4-angle, in analogy to triangle. A quadrilateral with vertices , , and is sometimes denoted as .
A gear is a rotating circular machine part having cut teeth or, in the case of a cogwheel or gearwheel, inserted teeth, which mesh with another (compatible) toothed part to transmit (convert) torque and speed. The basic principle behind the operation of gears is analogous to the basic principle of levers. A gear may also be known informally as a cog. Geared devices can change the speed, torque, and direction of a power source. Gears of different sizes produce a change in torque, creating a mechanical advantage, through their gear ratio, and thus may be considered a simple machine. The rotational speeds, and the torques, of two meshing gears differ in proportion to their diameters. The teeth on the two meshing gears all have the same shape.
In plane Euclidean geometry, a rhombus is a quadrilateral whose four sides all have the same length. Another name is equilateral quadrilateral, since equilateral means that all of its sides are equal in length. The rhombus is often called a 'diamond', after the diamonds suit in playing cards which resembles the projection of an octahedral diamond, or a lozenge (shape), though the former sometimes refers specifically to a rhombus with a 60° angle, and the latter sometimes refers specifically to a rhombus with a 45° angle.
Taps and dies are tools used to create screw threads, which is called threading. Many are cutting tools; others are forming tools. A tap is used to cut or form the female portion of the mating pair. A die is used to cut or form the male portion of the mating pair. The process of cutting or forming threads using a tap is called tapping, whereas the process using a die is called threading.
The Unified Thread Standard (UTS) defines a standard thread form and series—along with allowances, tolerances, and designations—for screw threads commonly used in the United States and Canada. It is the main standard for bolts, nuts, and a wide variety of other threaded fasteners used in these countries. It has the same 60° profile as the ISO metric screw thread, but the characteristic dimensions of each UTS thread were chosen as an inch fraction rather than a millimeter value. The UTS is currently controlled by ASME/ANSI in the United States.
A bolted joint is one of the most common elements in construction and machine design. It consist of a male threaded fastener that captures and joins other parts, secured with a matching female screw thread. There are two main types of bolted joint designs: tension joints and shear joints.
A screw thread, often shortened to thread, is a helical structure used to convert between rotational and linear movement or force. A screw thread is a ridge wrapped around a cylinder or cone in the form of a helix, with the former being called a straight thread and the latter called a tapered thread. A screw thread is the essential feature of the screw as a simple machine and also as a threaded fastener.
A countersink is a conical hole cut into a manufactured object, or the cutter used to cut such a hole. A common use is to allow the head of a countersunk bolt, screw or rivet, when placed in the hole, to sit flush with or below the surface of the surrounding material. A countersink may also be used to remove the burr left from a drilling or tapping operation thereby improving the finish of the product and removing any hazardous sharp edges.
A leadscrew, also known as a power screw or translation screw, is a screw used as a linkage in a machine, to translate turning motion into linear motion. Because of the large area of sliding contact between their male and female members, screw threads have larger frictional energy losses compared to other linkages. They are not typically used to carry high power, but more for intermittent use in low power actuator and positioner mechanisms. Leadscrews are commonly used in linear actuators, machine slides, vises, presses, and jacks. Leadscrews are a common component in electric linear actuators.
Trapezoidal thread forms are screw thread profiles with trapezoidal outlines. They are the most common forms used for leadscrews. They offer high strength and ease of manufacture. They are typically found where large loads are required, as in a vise or the leadscrew of a lathe. Standardized variations include multiple-start threads, left-hand threads, and self-centering threads.
A ball screw is a mechanical linear actuator that translates rotational motion to linear motion with little friction. A threaded shaft provides a helical raceway for ball bearings which act as a precision screw. As well as being able to apply or withstand high thrust loads, they can do so with minimum internal friction. They are made to close tolerances and are therefore suitable for use in situations in which high precision is necessary. The ball assembly acts as the nut while the threaded shaft is the screw. In contrast to conventional leadscrews, ballscrews tend to be rather bulky, due to the need to have a mechanism to recirculate the balls.
A screw is a mechanism that converts rotational motion to linear motion, and a torque to a linear force. It is one of the six classical simple machines. The most common form consists of a cylindrical shaft with helical grooves or ridges called threads around the outside. The screw passes through a hole in another object or medium, with threads on the inside of the hole that mesh with the screw's threads. When the shaft of the screw is rotated relative to the stationary threads, the screw moves along its axis relative to the medium surrounding it; for example rotating a wood screw forces it into wood. In screw mechanisms, either the screw shaft can rotate through a threaded hole in a stationary object, or a threaded collar such as a nut can rotate around a stationary screw shaft. Geometrically, a screw can be viewed as a narrow inclined plane wrapped around a cylinder.
The ISO metric screw thread is the most commonly used type of general-purpose screw thread worldwide. They were one of the first international standards agreed when the International Organization for Standardization (ISO) was set up in 1947.
A split nut is a nut that is split lengthwise into two pieces so that its female thread may be opened and closed over the male thread of a bolt or leadscrew. This allows the nut, when open, to move along the screw without the screw turning. Then, when the nut is closed, it resumes the normal movement of a nut on a screw
Buttress thread forms, also known as sawtooth thread forms or breech-lock thread forms. are screw thread profiles with an asymmetric shape, having one square face and the other slanted. They are most commonly used for leadscrews where the load is principally applied in one direction. The asymmetric thread form allows the thread to have low friction and withstand greater loads than other forms in one direction, but at the cost of higher friction and inferior load bearing in the opposite direction. They are typically easier to manufacture than square thread forms but offer higher load capacity than equivalently sized Trapezoidal thread forms.
In mechanical engineering, backlash, sometimes called lash, play, or slop, is a clearance or lost motion in a mechanism caused by gaps between the parts. It can be defined as "the maximum distance or angle through which any part of a mechanical system may be moved in one direction without applying appreciable force or motion to the next part in mechanical sequence."p. 1-8 An example, in the context of gears and gear trains, is the amount of clearance between mated gear teeth. It can be seen when the direction of movement is reversed and the slack or lost motion is taken up before the reversal of motion is complete. It can be heard from the railway couplings when a train reverses direction. Another example is in a valve train with mechanical tappets, where a certain range of lash is necessary for the valves to work properly.
In mechanical engineering, a helix angle is the angle between any helix and an axial line on its right, circular cylinder or cone. Common applications are screws, helical gears, and worm gears.
A screw and a bolt are similar types of fastener typically made of metal and characterized by a helical ridge, called a male thread. Screws and bolts are used to fasten materials by the engagement of the screw thread with a similar female thread in a matching part.
A roller screw, also known as a planetary roller screw or satellite roller screw, is a low-friction precision screw-type actuator, a mechanical device for converting rotational motion to linear motion, or vice versa. Planetary roller screws are used as the actuating mechanism in many electro-mechanical linear actuators. Due to its complexity the roller screw is a relatively expensive actuator, but may be suitable for high-precision, high-speed, heavy-load, long-life and heavy-use applications.
