Stationary engineer

Last updated
Operators controlling various equipment within a control room RIAN archive 362414 New upgarded boiler at Artemovsk thermal power station, Primorye.jpg
Operators controlling various equipment within a control room

A stationary engineer (also called an operating engineer, power engineer or process operator) is a technically trained professional who operates, troubleshoots, and oversees industrial machinery and equipment that provide and utilize energy in various forms.

Contents

The title "power engineer" is used differently between the United States and Canada.

Stationary engineers are responsible for the safe operation and maintenance of a wide range of equipment including boilers, steam turbines, gas turbines, gas compressors, generators, motors, air conditioning systems, heat exchangers, heat recovery steam generators (HRSGs) that may be directly (duct burners) or indirectly fired (gas turbine exhaust heat collectors), hot water generators, and refrigeration machinery in addition to its associated auxiliary equipment (air compressors, natural gas compressors, electrical switchgear, pumps, etc.).

Stationary engineers are trained in many areas, including mechanical, thermal, chemical, electrical, metallurgy, instrumentation, and a wide range of safety skills. They typically work in factories, office buildings, hospitals, warehouses, power generation plants, industrial facilities, and residential and commercial buildings.

The use of the title Stationary Engineer predates other engineering designations and is not to be confused with Professional Engineer, a title typically given to design engineers in their given field. The job of today's engineer has been greatly changed by computers and automation as well as the replacement of steam engines on ships and trains. Workers have adapted to the challenges of the changing job market.

Today, stationary engineers are required to be significantly more involved with the technical aspect of the job, as many plants and buildings are updated with increasingly more automated systems of control valves and distributed control systems.

History

The profession of stationary engineering emerged during the industrial revolution with the development of steam-powered pumps by Thomas Savery and Thomas Newcomen which were used to draw water from mines, and the industrial steam engines perfected by James Watt. Railroad engineers operated early steam locomotives and continue to operate trains today, as well as marine engineers, who operated the boilers on steamships. The certification and classification of stationary engineers was developed in order to reduce incidents of boiler explosions in the late 19th century. [1] Notable individuals who worked as stationary engineers include George Stephenson, [2] William Faulkner, and Henry Ford. [3]

Canadian regulation

In Canada, power engineers are regulated by their respective jurisdictions. Each province has a safety authority that is granted power through "enabling acts" and overseen by the Canadian Standards Association. Examinations and licensing in all 10 provinces and three territories are regulated by the Standardization of Power Engineers Examinations Committee (SOPEEC) [4]

Jurisdictional authorities

Canadian Power / Operating Engineers Licensing by Province & Territory
Province / TerritoryJurisdictional AuthorityRegulations
AlbertaAlberta Boilers Safety Association (ABSA)Power Engineers Regulation [5]
British ColumbiaTechnical Safety British Columbia (TSBC)Power Engineers, Boiler, Pressure Vessel And Refrigeration Safety Regulation [6]
ManitobaOffice of The Fire CommissionerThe Power Engineers Act [7]
New BrunswickGovernment of New BrunswickBoiler and Pressure Vessel Act [8]
Newfoundland and Labrador
Northwest Territories
Nova Scotia
Nunavut
OntarioTechnical Standards and Safety Authority (TSSA)
Prince Edward IslandGovernment of Prince Edward IslandPower Engineers Act Regulation [9]
QuebecRégie du bâtiment du Québec and Emploi-Québec (RBQ, EQ)Certifications en Mécanique de Machines Fixes [10]
SaskatchewanTechnical Safety Authority of Saskatchewan
Yukon

United States regulation

In the United States power engineers are governed solely by their individual states, or by their specific municipalities. Several States, such as Maine [11] have opted to align with Canada's guidelines regarding power engineering education, however, this is not common. In the United States, stationary engineers must be licensed in several cities and states. The New York City Department of Buildings requires a Stationary Engineer's License to practice in the City of New York; to obtain the license one must pass a written and practical exam and have at least five years' experience working directly under a licensed stationary engineer, or one year if in possession of a Bachelor of Science degree in mechanical engineering. Holders of the Stationary Engineer's License primarily work in large power generation facilities, such as cogeneration power plants, peaking units, and large central heating and refrigeration plants (CHRPs). For the State of California, Stationary Engineers are the State of California Military Department's sole source of Airfield Lighting and Repair.

See also

Related Research Articles

<span class="mw-page-title-main">Steam engine</span> Heat engine that performs mechanical work using steam as its working fluid

A steam engine is a heat engine that performs mechanical work using steam as its working fluid. The steam engine uses the force produced by steam pressure to push a piston back and forth inside a cylinder. This pushing force can be transformed, by a connecting rod and crank, into rotational force for work. The term "steam engine" is generally applied only to reciprocating engines as just described, not to the steam turbine. Steam engines are external combustion engines, where the working fluid is separated from the combustion products. The ideal thermodynamic cycle used to analyze this process is called the Rankine cycle. In general usage, the term steam engine can refer to either complete steam plants, such as railway steam locomotives and portable engines, or may refer to the piston or turbine machinery alone, as in the beam engine and stationary steam engine.

<span class="mw-page-title-main">Gas turbine</span> Type of internal and continuous combustion engine

A gas turbine, also called a combustion turbine, is a type of continuous flow internal combustion engine. The main parts common to all gas turbine engines form the power-producing part and are, in the direction of flow:

<span class="mw-page-title-main">Boiler</span> Closed vessel in which fluid is heated

A boiler is a closed vessel in which fluid is heated. The fluid does not necessarily boil. The heated or vaporized fluid exits the boiler for use in various processes or heating applications, including water heating, central heating, boiler-based power generation, cooking, and sanitation.

<span class="mw-page-title-main">Compressor</span> Machine to increase pressure of gas by reducing its volume

A compressor is a mechanical device that increases the pressure of a gas by reducing its volume. An air compressor is a specific type of gas compressor.

<span class="mw-page-title-main">Combined cycle power plant</span> Assembly of heat engines that work in tandem from the same source of heat

A combined cycle power plant is an assembly of heat engines that work in tandem from the same source of heat, converting it into mechanical energy. On land, when used to make electricity the most common type is called a combined cycle gas turbine (CCGT) plant. The same principle is also used for marine propulsion, where it is called a combined gas and steam (COGAS) plant. Combining two or more thermodynamic cycles improves overall efficiency, which reduces fuel costs.

<span class="mw-page-title-main">Cogeneration</span> Simultaneous generation of electricity, and/or heating, or cooling, or industrial chemicals

Cogeneration or combined heat and power (CHP) is the use of a heat engine or power station to generate electricity and useful heat at the same time.

<span class="mw-page-title-main">Chiller</span> Machine that removes heat from a liquid coolant via vapor compression

A chiller is a machine that removes heat from a liquid coolant via a vapor-compression, adsorption refrigeration, or absorption refrigeration cycles. This liquid can then be circulated through a heat exchanger to cool equipment, or another process stream. As a necessary by-product, refrigeration creates waste heat that must be exhausted to ambience, or for greater efficiency, recovered for heating purposes. Vapor compression chillers may use any of a number of different types of compressors. Most common today are the hermetic scroll, semi-hermetic screw, or centrifugal compressors. The condensing side of the chiller can be either air or water cooled. Even when liquid cooled, the chiller is often cooled by an induced or forced draft cooling tower. Absorption and adsorption chillers require a heat source to function.

<span class="mw-page-title-main">Stationary steam engine</span> Fixed steam engine for pumping or power generation

Stationary steam engines are fixed steam engines used for pumping or driving mills and factories, and for power generation. They are distinct from locomotive engines used on railways, traction engines for heavy steam haulage on roads, steam cars, agricultural engines used for ploughing or threshing, marine engines, and the steam turbines used as the mechanism of power generation for most nuclear power plants.

<span class="mw-page-title-main">Feedwater heater</span>

A feedwater heater is a power plant component used to pre-heat water delivered to a steam generating boiler. Preheating the feedwater reduces the irreversibilities involved in steam generation and therefore improves the thermodynamic efficiency of the system. This reduces plant operating costs and also helps to avoid thermal shock to the boiler metal when the feedwater is introduced back into the steam cycle.

<span class="mw-page-title-main">Thermal power station</span> Power plant that generates electricity from heat energy

A thermal power station is a type of power station in which heat energy is converted to electrical energy. In a steam-generating cycle heat is used to boil water in a large pressure vessel to produce high-pressure steam, which drives a steam turbine connected to an electrical generator. The low-pressure exhaust from the turbine enters a steam condenser where it is cooled to produce hot condensate which is recycled to the heating process to generate more high pressure steam. This is known as a Rankine cycle.

<span class="mw-page-title-main">Surface condenser</span> Steam engine component

A surface condenser is a water-cooled shell and tube heat exchanger installed to condense exhaust steam from a steam turbine in thermal power stations. These condensers are heat exchangers which convert steam from its gaseous to its liquid state at a pressure below atmospheric pressure. Where cooling water is in short supply, an air-cooled condenser is often used. An air-cooled condenser is however, significantly more expensive and cannot achieve as low a steam turbine exhaust pressure as a water-cooled surface condenser.

Economizers, or economisers (UK), are mechanical devices intended to reduce energy consumption, or to perform useful function such as preheating a fluid. The term economizer is used for other purposes as well. Boiler, power plant, heating, refrigeration, ventilating, and air conditioning (HVAC) uses are discussed in this article. In simple terms, an economizer is a heat exchanger.

<span class="mw-page-title-main">Turboexpander</span>

A turboexpander, also referred to as a turbo-expander or an expansion turbine, is a centrifugal or axial-flow turbine, through which a high-pressure gas is expanded to produce work that is often used to drive a compressor or generator.

<span class="mw-page-title-main">Engine officer</span> Licensed mariner responsible for propulsion plants and support systems

An engineering officer or simply engineer, is a licensed mariner qualified and responsible for operating and maintaining the propulsion plants and support systems for a watercraft and its crew, passengers and cargo. Engineering officers are usually educated and qualified as engineering technicians.

<span class="mw-page-title-main">MAPNA Group</span>

MAPNA Group is a group of Iranian companies involved in development and execution of thermal and renewable power plants, oil & gas, railway transportation and other industrial projects as well as manufacturing main equipment including gas and steam turbines, electrical generator, turbine blade and vane, HRSG and conventional boilers, electric and control systems, gas compressor, locomotive and other pertinent equipment.

The Westinghouse Combustion Turbine Systems Division (CTSD), part of Westinghouse Electric Corporation's Westinghouse Power Generation group, was originally located, along with the Steam Turbine Division (STD), in a major industrial manufacturing complex, referred to as the South Philadelphia Works, in Lester, PA near to the Philadelphia International Airport.

<span class="mw-page-title-main">Boiler (power generation)</span> High pressure steam generator

A boiler or steam generator is a device used to create steam by applying heat energy to water. Although the definitions are somewhat flexible, it can be said that older steam generators were commonly termed boilers and worked at low to medium pressure but, at pressures above this, it is more usual to speak of a steam generator.

<span class="mw-page-title-main">BGR Energy Systems Ltd</span> Indian Energy Company

BGR Energy Systems Limited is a company headquartered at Chennai, operating in the utility industry, offering services ranging from product manufacturing to project execution. The Company operates in two segments: capital goods and construction and engineering procurement construction (EPC) Contracts.

Repowering is the process of replacing older power stations with newer ones that either have a greater nameplate capacity or more efficiency which results in a net increase of power generated. Repowering can happen in several different ways. It can be as small as switching out and replacing a boiler, to as large as replacing the entire system to create a more powerful system entirely. There are many upsides to repowering.

<span class="mw-page-title-main">MAN Energy Solutions</span>

MAN Energy Solutions SE is a German multinational company based in Augsburg that produces large-bore gas and diesel engines and also turbomachinery for marine, rail and stationary applications, as locomotive and marine propulsion systems, power plant applications, and turbochargers. The company was formed in 2010 from the merger of MAN Diesel and MAN Turbo. MAN Energy Solutions is a subsidiary of the German carmaker Volkswagen Group.

References

  1. "ABSA Heritage". Alberta Boilers Safety Association.
  2. "George Stephenson". Encyclopedia Britannica.
  3. "Henry Ford Biography". Ford Corporate.
  4. "Standardization of Power Engineers Examinations Committee (SOPEEC)".
  5. "Power Engineers Regulation (Safety Codes Act)" (PDF). Province of Alberta.
  6. "POWER ENGINEERS, BOILER, PRESSURE VESSEL AND REFRIGERATION SAFETY REGULATION (Safety Standards Act)". Province of British Columbia.
  7. "THE POWER ENGINEERS ACT". Province of Manitoba.
  8. "New Brunswick Boiler and Pressure Vessel Act" (PDF). Government of New Brunswick.
  9. "Power Engineers Act Regulation" (PDF). Government of Prince Edward Island.
  10. "Certifications en Mécanique de Machines Fixes" (PDF). Emploi-Québec.
  11. "Boiler and Pressure Vessel Safety Program - Licensing - Stationary Steam Engineers". Government of Maine.