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A stationary engineer (also called an operating engineer, power engineer or process operator) is a technically trained professional who operates, troubleshoots and oversees industrial machinery and equipment that provide and utilize energy in various forms.
The title "power engineer" is used differently between the United States and Canada.
Stationary engineers are responsible for the safe operation and maintenance of a wide range of equipment including boilers, steam turbines, gas turbines, gas compressors, generators, motors, air conditioning systems, heat exchangers, heat recovery steam generators (HRSGs) that may be directly fired (duct burners) or indirectly fired (gas turbine exhaust heat collectors), hot water generators, and refrigeration machinery in addition to its associated auxiliary equipment (air compressors, natural gas compressors, electrical switchgear, pumps, etc.).
Stationary engineers are trained in many areas, including mechanical, thermal, chemical, electrical, metallurgy, instrumentation, and a wide range of safety skills. They typically work in factories, office buildings, hospitals, warehouses, power generation plants, industrial facilities, and residential and commercial buildings.
The use of the title Stationary Engineer predates other engineering designations and is not to be confused with Professional Engineer, a title typically given to design engineers in their given field. The job of today's engineer has been greatly changed by computers and automation as well as the replacement of steam engines on ships and trains. Workers have adapted to the challenges of the changing job market.
Today, stationary engineers are required to be significantly more involved with the technical aspect of the job, as many plants and buildings are updated with increasingly more automated systems of control valves and distributed control systems.
The profession of stationary engineering emerged during the Industrial Revolution with the development of steam-powered pumps by Thomas Savery and Thomas Newcomen which were used to draw water from mines, and the industrial steam engines perfected by James Watt. Railroad engineers operated early steam locomotives and continue to operate trains today, as well as marine engineers, who operated the boilers on steamships. The certification and classification of stationary engineers was developed in order to reduce incidents of boiler explosions in the late 19th century. [1] Notable individuals who worked as stationary engineers include George Stephenson, [2] William Faulkner, and Henry Ford. [3]
In Canada, power engineers are regulated by their respective jurisdictions. Each province has a safety authority that is granted power through "enabling acts" and overseen by the Canadian Standards Association. Examinations and licensing in all 10 provinces and three territories are regulated by the Standardization of Power Engineers Examinations Committee (SOPEEC) [4] who receives recommendations by the Interprovincial Power Engineering Curriculum Committee (IPECC).
In the United States power engineers are governed solely by their individual states, or by their specific municipalities. Several States, such as Maine [5] have opted to align with Canada's guidelines regarding power engineering education, however, this is not common. In the United States, stationary engineers must be licensed in several cities and states. The New York City Department of Buildings requires a Stationary Engineer's License to practice in the City of New York; to obtain the license one must pass a written and practical exam and have at least five years' experience working directly under a licensed stationary engineer, or one year if in possession of a Bachelor of Science degree in mechanical engineering. Holders of the Stationary Engineer's License primarily work in large power generation facilities, such as cogeneration power plants, peaking units, and large central heating and refrigeration plants (CHRPs). For the State of California, Stationary Engineers are the State of California Military Department's sole source of Airfield Lighting and Repair.
A steam engine is a heat engine that performs mechanical work using steam as its working fluid. The steam engine uses the force produced by steam pressure to push a piston back and forth inside a cylinder. This pushing force can be transformed by a connecting rod and crank into rotational force for work. The term "steam engine" is most commonly applied to reciprocating engines as just described, although some authorities have also referred to the steam turbine and devices such as Hero's aeolipile as "steam engines". The essential feature of steam engines is that they are external combustion engines, where the working fluid is separated from the combustion products. The ideal thermodynamic cycle used to analyze this process is called the Rankine cycle. In general usage, the term steam engine can refer to either complete steam plants, such as railway steam locomotives and portable engines, or may refer to the piston or turbine machinery alone, as in the beam engine and stationary steam engine.
A gas turbine or gas turbine engine is a type of continuous flow internal combustion engine. The main parts common to all gas turbine engines form the power-producing part and are, in the direction of flow:
A boiler is a closed vessel in which fluid is heated. The fluid does not necessarily boil. The heated or vaporized fluid exits the boiler for use in various processes or heating applications, including water heating, central heating, boiler-based power generation, cooking, and sanitation.
A compressor is a mechanical device that increases the pressure of a gas by reducing its volume. An air compressor is a specific type of gas compressor.
A combined cycle power plant is an assembly of heat engines that work in tandem from the same source of heat, converting it into mechanical energy. On land, when used to make electricity the most common type is called a combined cycle gas turbine (CCGT) plant, which is a kind of gas-fired power plant. The same principle is also used for marine propulsion, where it is called a combined gas and steam (COGAS) plant. Combining two or more thermodynamic cycles improves overall efficiency, which reduces fuel costs.
Cogeneration or combined heat and power (CHP) is the use of a heat engine or power station to generate electricity and useful heat at the same time.
A chiller is a machine that removes heat from a liquid coolant via a vapor-compression, adsorption refrigeration, or absorption refrigeration cycles. This liquid can then be circulated through a heat exchanger to cool equipment, or another process stream. As a necessary by-product, refrigeration creates waste heat that must be exhausted to ambience, or for greater efficiency, recovered for heating purposes. Vapor compression chillers may use any of a number of different types of compressors. Most common today are the hermetic scroll, semi-hermetic screw, or centrifugal compressors. The condensing side of the chiller can be either air or water cooled. Even when liquid cooled, the chiller is often cooled by an induced or forced draft cooling tower. Absorption and adsorption chillers require a heat source to function.
A feedwater heater is a power plant component used to pre-heat water delivered to a steam generating boiler. Preheating the feedwater reduces the irreversibilities involved in steam generation and therefore improves the thermodynamic efficiency of the system. This reduces plant operating costs and also helps to avoid thermal shock to the boiler metal when the feedwater is introduced back into the steam cycle.
A thermal power station, also known as a thermal power plant, is a type of power station in which the heat energy generated from various fuel sources is converted to electrical energy. The heat from the source is converted into mechanical energy using a thermodynamic power cycle. The most common cycle involves a working fluid heated and boiled under high pressure in a pressure vessel to produce high-pressure steam. This high pressure-steam is then directed to a turbine, where it rotates the turbine's blades. The rotating turbine is mechanically connected to an electric generator which converts rotary motion into electricity. Fuels such as natural gas or oil can also be burnt directly in gas turbines, skipping the steam generation step. These plants can be of the open cycle or the more efficient combined cycle type.
A surface condenser is a water-cooled shell and tube heat exchanger installed to condense exhaust steam from a steam turbine in thermal power stations. These condensers are heat exchangers which convert steam from its gaseous to its liquid state at a pressure below atmospheric pressure. Where cooling water is in short supply, an air-cooled condenser is often used. An air-cooled condenser is however, significantly more expensive and cannot achieve as low a steam turbine exhaust pressure as a water-cooled surface condenser.
Machinist's Mate is a rating in the United States Navy's engineering community. It is non-capitalised as machinist's mate when discussing the generic rating rather than as a proper noun when discussing a specific enlisted seaman carrying that rating.
Economizers, or economisers (UK), are mechanical devices intended to reduce energy consumption, or to perform useful function such as preheating a fluid. The term economizer is used for other purposes as well. Boiler, power plant, heating, refrigeration, ventilating, and air conditioning (HVAC) may all use economizers. In simple terms, an economizer is a heat exchanger.
A turboexpander, also referred to as a turbo-expander or an expansion turbine, is a centrifugal or axial-flow turbine, through which a high-pressure gas is expanded to produce work that is often used to drive a compressor or generator.
Carolinas–Virginia Tube Reactor (CVTR), also known as Parr Nuclear Station, was an experimental pressurized tube heavy water nuclear power reactor at Parr, South Carolina in Fairfield County. It was built and operated by the Carolinas Virginia Nuclear Power Associates. CVTR was a small test reactor, capable of generating 17 megawatts of electricity. It was officially commissioned in December 1963 and left service in January 1967.
MAPNA Group is a group of Iranian companies involved in development and execution of thermal and renewable power plants, oil & gas, railway transportation and other industrial projects as well as manufacturing main equipment including gas and steam turbines, electrical generator, turbine blade and vane, HRSG and conventional boilers, electric and control systems, gas compressor, locomotive and other pertinent equipment.
The Westinghouse Combustion Turbine Systems Division (CTSD), part of Westinghouse Electric Corporation's Westinghouse Power Generation group, was originally located, along with the Steam Turbine Division (STD), in a major industrial manufacturing complex, referred to as the South Philadelphia Works, in Lester, Pennsylvania near to the Philadelphia International Airport.
BGR Energy Systems Limited is a company headquartered in Chennai, operating in the utility industry, offering services ranging from product manufacturing to project execution. The company operates in two segments: capital goods and construction and engineering procurement construction (EPC) Contracts.
Repowering is the process of replacing older power stations with newer ones that either have a greater nameplate capacity or more efficiency which results in a net increase of power generated. Repowering can happen in several different ways. It can be as small as switching out and replacing a boiler, to as large as replacing the entire system to create a more powerful system entirely. There are many upsides to repowering.
A Velox boiler is a turbocharged, forced circulation, water-tube boiler which utilises an axial flow compressor and a gas turbine. Velox boilers, also known as Velox steam generators, were developed in the early 1930s by the Brown Boveri Company (BBC) of Switzerland. Velox boilers were the first commercially available machines to make use of axial compressors and played a pivotal role in the later development of BBC’s industrial gas turbines.
Trafford power station supplied electricity to the Trafford and Stretford areas of Greater Manchester, and to the national grid, from 1929 to 1976. The generating station was built by the Stretford and District Electricity Board which it operated until the nationalisation of the British electricity supply industry in 1948. The 60 megawatt coal-fired station was supplemented in 1952 with an experimental 15 megawatt gas turbine generating set.