Strain hardening exponent

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The strain hardening exponent (also called the strain hardening index), usually denoted , is a measured parameter that quantifies the ability of a material to become stronger due to strain hardening. Strain hardening (work hardening) is the process by which a material's load-bearing capacity increases during plastic (permanent) strain, or deformation. This characteristic is what sets ductile materials apart from brittle materials. [1] The uniaxial tension test is the primary experimental method used to directly measure a material's stress–strain behavior, providing valuable insights into its strain-hardening behavior. [1]

Contents

The strain hardening exponent is sometimes regarded as a constant and occurs in forging and forming calculations as well as the formula known as Hollomon's equation (after John Herbert Hollomon Jr.) who originally posited it as:

[2]

where represents the applied true stress on the material, is the true strain, and is the strength coefficient.

The value of the strain hardening exponent lies between 0 and 1, with a value of 0 implying a perfectly plastic solid and a value of 1 representing a perfectly elastic solid. Most metals have an -value between 0.10 and 0.50. In one study, strain hardening exponent values extracted from tensile data from 58 steel pipes from natural gas pipelines were found to range from 0.08 to 0.25, [1] with the lower end of the range dominated by high-strength low alloy steels and the upper end of the range mostly normalized steels.

Tabulation

Tabulation of - and -values for several alloys [3] [4] [5]
MaterialnK (MPa)
Aluminum 1100–O (annealed)0.20180
2024 aluminum alloy (heat treated—T3)0.16690
5052-O0.13210
Aluminum 6061–O (annealed)0.20205
Aluminum 6061–T60.05410
Aluminum 7075–O (annealed)0.17400
Brass, Naval (annealed)0.49895
Brass 70–30 (annealed)0.49900
Brass 85–15 (cold-rolled)0.34580
Cobalt-base alloy (heat-treated)0.502,070
Copper (annealed)0.54325
AZ-31B magnesium alloy (annealed)0.16450
Low-carbon steel (annealed)0.26530
Low-carbon steel (cold worked)0.08700
4340 steel alloy (tempered @ 315 °C)0.15640
304 stainless steel (annealed)0.4501275

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References

  1. 1 2 3 Scales, M.; Kornuta, J.A.; Switzner, N.; Veloo, P. (2023-12-01). "Automated Calculation of Strain Hardening Parameters from Tensile Stress vs. Strain Data for Low Carbon Steel Exhibiting Yield Point Elongation". Experimental Techniques. 47 (6): 1311–1322. doi:10.1007/s40799-023-00626-4. ISSN   1747-1567.
  2. J. H. Hollomon, Tensile deformation, Trans. AIME, vol. 162, (1945), pp. 268-290.
  3. Callister, Jr., William D (2005), Fundamentals of Materials Science and Engineering (2nd ed.), United States of America: John Furkan & Sons, p. 199, ISBN   978-0-471-47014-4
  4. Kalpakjian, S (2014), Manufacturing engineering and technology (2nd ed.), Singapore: Pearson Education South Asia Pte, p. 62
  5. "41.2 Roll Formed Aluminum Alloy Components". ASM handbook (10th ed.). Materials Park, Ohio: ASM International. Handbook Committee. 2005. p. 482. ISBN   978-0-87170-377-4. OCLC   21034891.