A strain insulator is an electrical insulator that is designed to work in mechanical tension (strain), to withstand the pull of a suspended electrical wire or cable. They are used in overhead electrical wiring, to support radio antennas and overhead power lines. A strain insulator may be inserted between two lengths of wire to isolate them electrically from each other while maintaining a mechanical connection, or where a wire attaches to a pole or tower, to transmit the pull of the wire to the support while insulating it electrically. Strain insulators were first used in telegraph systems in the mid 19th century.
A typical strain insulator is a piece of glass, porcelain, or fiberglass that is shaped to accommodate two cables or a cable shoe and the supporting hardware on the support structure (hook eye, or eyelet on a steel pole/tower). The shape of the insulator maximizes the distance between the cables while also maximizing the load-bearing transfer capacity of the insulator. In practice, for radio antennas, guy-wires, overhead power lines and most other loads, the strain insulator is usually in physical tension. [1]
When the line voltage requires more insulation than a single insulator can supply, strain insulators are used in series: A set of insulators are connected to each other using special hardware. The series can support the same strain as a single insulator, but the series provides a much higher effective insulation. [2]
If one string is insufficient for the strain, a heavy steel plate effectively bundles several insulator strings mechanically. One plate is on the "hot" end and another is located at the support structure. This setup is almost universally used on long spans, such as when a power line crosses a river, canyon, lake, or other terrain requiring a longer than nominal span. [3]
Strain insulators are typically used outdoors in overhead wiring. In this environment they are exposed to rain and, in urban settings, pollution. As a practical matter, the shape of the insulator becomes critically important, since a wetted path from one cable to the other can create a low-resistance electrical path.
Strain insulators intended for horizontal mounting (often referred to as "dead ends") therefore incorporate flanges to shed water, and strain insulators intended for vertical mounting (referred to as "suspension insulators") are often bell-shaped. [1]
Other than their industrial use for which they are produced, strain insulators can be collectables, especially antique ones. [4] [5] [6]
An electrical insulator is a material in which electric current does not flow freely. The atoms of the insulator have tightly bound electrons which cannot readily move. Other materials—semiconductors and conductors—conduct electric current more easily. The property that distinguishes an insulator is its resistivity; insulators have higher resistivity than semiconductors or conductors. The most common examples are non-metals.
An electrical cable is an assembly of one or more wires running side by side or bundled, which is used as an electrical conductor, i.e., to carry electric current. One or more electrical cables and their corresponding connectors may be formed into a cable assembly, which is not necessarily suitable for connecting two devices but can be a partial product. Cable assemblies can also take the form of a cable tree or cable harness, used to connect many terminals together.
An overhead line or overhead wire is an electrical cable that is used to transmit electrical energy to electric locomotives, electric multiple units, trolleybuses or trams. The generic term used by the International Union of Railways for the technology is overhead line. It is known variously as overhead catenary, overhead contact line (OCL), overhead contact system (OCS), overhead equipment (OHE), overhead line equipment, overhead lines (OHL), overhead wiring (OHW), traction wire, and trolley wire.
Single-wire earth return (SWER) or single-wire ground return is a single-wire transmission line which supplies single-phase electric power from an electrical grid to remote areas at lowest cost. The earth is used as the return path for the current, to avoid the need for a second wire to act as a return path.
A transmission tower is a tall structure, usually a lattice tower made of steel that is used to support an overhead power line. In electrical grids, transmission towers carry high-voltage transmission lines that transport bulk electric power from generating stations to electrical substations, from which electricity is delivered to end consumers; moreover, utility poles are used to support lower-voltage sub-transmission and distribution lines that transport electricity from substations to electricity customers.
Electrical wiring is an electrical installation of cabling and associated devices such as switches, distribution boards, sockets, and light fittings in a structure.
A guy-wire, guy-line, guy-rope, down guy, or stay, also called simply a guy, is a tensioned cable designed to add stability to a freestanding structure. They are used commonly for ship masts, radio masts, wind turbines, utility poles, and tents. A thin vertical mast supported by guy wires is called a guyed mast. Structures that support antennas are frequently of a lattice construction and are called "towers". One end of the guy is attached to the structure, and the other is anchored to the ground at some distance from the mast or tower base. The tension in the diagonal guy-wire, combined with the compression and buckling strength of the structure, allows the structure to withstand lateral loads such as wind or the weight of cantilevered structures. They are installed radially, usually at equal angles about the structure, in trios and quads. As the tower leans a bit due to the wind force, the increased guy tension is resolved into a compression force in the tower or mast and a lateral force that resists the wind load. For example, antenna masts are often held up by three guy-wires at 120° angles. Structures with predictable lateral loads, such as electrical utility poles, may require only a single guy-wire to offset the lateral pull of the electrical wires, at a spot where the wires change direction.
A dead-end tower is a fully self-supporting structure used in construction of overhead power lines. A dead-end transmission tower uses horizontal strain insulators at the end of conductors. Dead-end towers may be used at a substation as a transition to a "slack span" entering the equipment, when the circuit changes to a buried cable, when a transmission line changes direction by more than a few degrees, or at intervals along a straight run to limit the extent of a catastrophic collapse.
A utility pole is a column or post, usually made out of wood or aluminum alloy, used to support overhead power lines and various other public utilities, such as electrical cable, fiber optic cable, and related equipment such as transformers and street lights. It can be referred to as a transmission pole, telephone pole, telecommunication pole, power pole, hydro pole, telegraph pole, or telegraph post, depending on its application. A Stobie pole is a multi-purpose pole made of two steel joists held apart by a slab of concrete in the middle, generally found in South Australia.
An overhead power line is a structure used in electric power transmission and distribution to transmit electrical energy along large distances. It consists of one or more conductors suspended by towers or poles. Since the surrounding air provides good cooling, insulation along long passages and allows optical inspection, overhead power lines are generally the lowest-cost method of power transmission for large quantities of electric energy.
A power cable is an electrical cable, an assembly of one or more electrical conductors, usually held together with an overall sheath. The assembly is used for transmission of electrical power. Power cables may be installed as permanent wiring within buildings, buried in the ground, run overhead, or exposed. Power cables that are bundled inside thermoplastic sheathing and that are intended to be run inside a building are known as NM-B.
Radio masts and towers are typically tall structures designed to support antennas for telecommunications and broadcasting, including television. There are two main types: guyed and self-supporting structures. They are among the tallest human-made structures. Masts are often named after the broadcasting organizations that originally built them or currently use them.
A mast radiator is a radio mast or tower in which the metal structure itself is energized and functions as an antenna. This design, first used widely in the 1930s, is commonly used for transmitting antennas operating at low frequencies, in the LF and MF bands, in particular those used for AM radio broadcasting stations. The conductive steel mast is electrically connected to the transmitter. Its base is usually mounted on a nonconductive support to insulate it from the ground. A mast radiator is a form of monopole antenna.
In an electric power system, a fault or fault current is any abnormal electric current. For example, a short circuit is a fault in which a live wire touches a neutral or ground wire. An open-circuit fault occurs if a circuit is interrupted by a failure of a current-carrying wire or a blown fuse or circuit breaker. In three-phase systems, a fault may involve one or more phases and ground, or may occur only between phases. In a "ground fault" or "earth fault", current flows into the earth. The prospective short-circuit current of a predictable fault can be calculated for most situations. In power systems, protective devices can detect fault conditions and operate circuit breakers and other devices to limit the loss of service due to a failure.
In civil engineering, undergrounding is the replacement of overhead cables providing electrical power or telecommunications, with underground cables. It helps in wildfire prevention and in making the power lines less susceptible to outages during high winds, thunderstorms or heavy snow or ice storms. An added benefit of undergrounding is the aesthetic quality of the landscape without the powerlines. Undergrounding can increase the capital cost of electric power transmission and distribution but may decrease operating costs over the lifetime of the cables.
An aerial cable or air cable is an insulated cable usually containing all conductors required for an electrical distribution system or a telecommunication line, which is suspended between utility poles or electricity pylons. As aerial cables are completely insulated there is no danger of electric shock when touching them and there is no requirement for mounting them with insulators on pylons and poles. A further advantage is they require less right of way than overhead lines for the same reason. They can be designed as shielded cables for telecommunication purposes. If the cable falls, it may still operate if its insulation is not damaged.
A pothead is a type of insulated electrical terminal used for transitioning between overhead line and underground high-voltage cable or for connecting overhead wiring to equipment like transformers. Its name comes from the process of potting or encapsulation of the conductors inside the terminal's insulating bushing.
Aerial bundled cables are overhead power lines using several insulated phase conductors bundled tightly together, usually with a bare neutral conductor. This contrasts with the traditional practice of using uninsulated conductors separated by air gaps. This variation of bundled conductors utilizes the same principles as overhead power lines, except that they are closer together to the point of touching but each conductor is surrounded by an insulating layer.
Copper has been used in electrical wiring since the invention of the electromagnet and the telegraph in the 1820s. The invention of the telephone in 1876 created further demand for copper wire as an electrical conductor.
Optical attached cable (OPAC) is a type of fibre-optic cable that is installed by being attached to a host conductor along overhead power lines. The attachment system varies and can include wrapping, lashing or clipping the fibre-optic cable to the host. Installation is typically performed using a specialised piece of equipment that travels along the host conductor from pole to pole or tower to tower, wrapping, clipping or lashing the fibre-optic cable in place. Different manufacturers have different systems and the installation equipment, cable designs and hardware are not interchangeable.