Twin and earth

Last updated
'Twin and Earth' electrical cable to British Standard 6004, with twin 6 mm2 conductors and uninsulated 2.5 mm2 earth continuity conductor 'Twin and Earth' electrical cable. BS 6004, 6mm2.jpg
'Twin and Earth' electrical cable to British Standard 6004, with twin 6 mm² conductors and uninsulated 2.5 mm² earth continuity conductor

Twin and earth (often written "T&E" and sometimes "T and E") cable is a colloquial name in the UK, Australia, New Zealand and other countries for a type of flat sheathed fixed mains electricity cable, containing two insulated current-carrying conductors and an Earth connector. In Australia and New Zealand this type of cable is referred to as 'Flat TPS' (Thermo-plastic sheathed), as well as "Twin and Earth" or "Twin with Earth".

Contents

Construction

These cables comprise two individually insulated current-carrying conductors and a Circuit Protective Conductor (CPC = PE = Earth). It is not intended to be used where it is subject to regular movement or sunlight, because the sheathing is affected by ultraviolet radiation.

Uses

It is commonly used for fixed wiring in domestic and commercial premises.

Limitations

Twin and Earth cable is not designed to withstand significant mechanical abuse. It should not be installed in areas where it could be subject to abrasion or blows without additional mechanical protection. It must be installed so that it is physically supported at regular intervals. It is not suitable for overhead catenary use.

Twin and Earth cable is normally made with PVC sheathing and insulation, which has an almost indefinite life in the right conditions. However UV light will cause it to fail, so Twin and Earth is not suitable for use outdoors.

It has a temperature rating of 70 °C, including the temperature rise from resistive heating in the cable.

PVC gives off hazardous smoke when burned. National standards for electrical wiring prohibit PVC cables in locations where this is a particular risk, such as fire escape routes.

An insidious risk can occur when PVC cable it comes into contact with expanded polystyrene insulation, either in rigid panels or as loose beads. The effect is caused by migration of the plasticiser from the PVC, causing it to become brittle. The same problem has been reported with bitumen sealants. [1] [2]

Some Twin and Earth cable manufactured in the late 1960s and early 1970s had a deficiency in its manufacture which over time results in the production of a green conductive slime. [1]

Regional variations

United Kingdom

In the UK the CPC is uninsulated (bare) and of reduced diameter compared to the main cores. Green and yellow sleeving, which is sold separately, is required to be used to cover the exposed ends. There is an overall sheath of grey PVC (BS 6004), or white for low smoke compound (BS 7211), although prior to 2005 white sheathing was also available in PVC.

Core and sheathing colours may be throughout the thickness of the material, or only on the surface. The latter means that any damage such as accidental knife cuts are readily visible.

Republic of Ireland

In the Republic of Ireland the situation is different. From 2013, Irish wiring rules require a CPC with a cross-section equal to that of the main conductors and insulated in green and yellow inside the full length of the cable, from the new standard IS 201-4:2013. [3] [4] The older bare and reduced diameter CPC cables are no longer permitted for new wiring in the Republic of Ireland.

UK wiring regulations however do not at present (BS 7671:2018) recognise Twin and Earth or Flat TPS with a full sized and insulated (G/Y) earth conductor as a permitted cable type, which may be awkward for contractors who work cross-border.

Versions of flat cable are also available in smaller conductor sizes containing three current-carrying conductors in addition to the circuit protective (earth) conductor. These configurations are commonly used for applications such as switched light circuits, battery-backed emergency lighting which requires a switched and unswitched supply, extractor fans with a run-on timer which require a switched and unswitched supply, mains-powered interlinked smoke alarms, and central heating thermostats.

Australia and New Zealand

In Australia and New Zealand flat 'TPS' (Thermo-plastic sheathed) "Twin and Earth" cables manufactured prior to 1966 were permitted the use of an uninsulated CPC stranded core, requiring that the exposed ends of this conductor be sleeved with Green insulating tubing. (Before the advent of PVC, this tubing was varnished cambric.) After 1966 it was required that the CPC within TPS cables be insulated with Green insulation during manufacture, to the same standard as the current carrying conductors. Since 1980, the colour of this insulation has been required to be Green/Yellow. [5]

In Australia and New Zealand, Single conductor and Twin conductor TPS cables also are available.

These are needed because, while AS/NZS Section 3.8.2. does allow "Colour identification by sleeving or other means", (so that, for example, the Neutral conductor in a "Twin and Earth" cable may be "re-purposed" as a "Switched Line" conductor), this practice has been discouraged by Australian "training" establishments. Hence, where a "Switch Loop" is required, a Twin conductor TPS cable is usually used.

"Three Conductor plus Earth" TPS cables also exist, having uses in multiway switching. However, an additional "Single TPS" is often used with a "Twin and Earth" TPS or a "Twin TPS" in multiway switching circuits.

The conductor in a "Single TPS" cable usually has Red insulation and the conductors in a "Twin TPS" cable usually have Red and White insulation - with the White insulated wire usually being used as a "Switched Line" conductor.

1 mm² TPS cables have solid current carrying conductors.

1.5 mm² to 2.5 mm² TPS cables are available with both solid and stranded current carrying conductors. However, cables with solid conductors are now not usually used, since the cost of the stranded conductor cable is only slightly greater than that of the "solid conductor" cable and "stranded conductor" cables are much easier with which to work.

The available TPS cables greater than 2.5 mm² all have stranded conductors.

The CPC conductor used is always stranded.

Standard UK metric twin and earth cable sizes

1/1 mm² and 1.5/1 mm² have solid conductors and CPC

2.5/1.5mm² has a solid CPC and may have solid or stranded conductors

4/1.5 mm² and 6/2.5 mm² have stranded conductors and a solid CPC

10/4 mm² and 16/6 mm² have stranded conductors and CPC

Related Research Articles

<span class="mw-page-title-main">Insulator (electricity)</span> Material that does not conduct an electric current

An electrical insulator is a material in which electric current does not flow freely. The atoms of the insulator have tightly bound electrons which cannot readily move. Other materials—semiconductors and conductors—conduct electric current more easily. The property that distinguishes an insulator is its resistivity; insulators have higher resistivity than semiconductors or conductors. The most common examples are non-metals.

<span class="mw-page-title-main">Wire</span> Single, usually cylindrical, flexible strand or rod of metal

A wire is a flexible strand of metal.

<span class="mw-page-title-main">Electrical cable</span> Assembly of one or more wires running side by side or bundled

An electrical cable is an assembly of one or more wires running side by side or bundled, which is used as an electrical conductor, i.e., to carry electric current. One or more electrical cables and their corresponding connectors may be formed into a cable assembly, which is not necessarily suitable for connecting two devices but can be a partial product. Cable assemblies can also take the form of a cable tree or cable harness, used to connect many terminals together.

<span class="mw-page-title-main">Category 5 cable</span> Unshielded twisted pair communications cable

Category 5 cable (Cat 5) is a twisted pair cable for computer networks. Since 2001, the variant commonly in use is the Category 5e specification (Cat 5e). The cable standard provides performance of up to 100 MHz and is suitable for most varieties of Ethernet over twisted pair up to 2.5GBASE-T but more commonly runs at 1000BASE-T speeds. Cat 5 is also used to carry other signals such as telephone and video.

<span class="mw-page-title-main">Electrical connector</span> Device used to join electrical conductors

Components of an electrical circuit are electrically connected if an electric current can run between them through an electrical conductor. An electrical connector is an electromechanical device used to create an electrical connection between parts of an electrical circuit, or between different electrical circuits, thereby joining them into a larger circuit. Most electrical connectors have a gender – i.e. the male component, called a plug, connects to the female component, or socket. The connection may be removable, require a tool for assembly and removal, or serve as a permanent electrical joint between two points. An adapter can be used to join dissimilar connectors.

Electrical wiring in North America follows the regulations and standards applicable at the installation location. It is also designed to provide proper function, and is also influenced by history and traditions of the location installation.

In electrical engineering, ground and neutral are circuit conductors used in alternating current (AC) electrical systems. The ground circuit is connected to earth, and neutral circuit is usually connected to ground. As the neutral point of an electrical supply system is often connected to earth ground, ground and neutral are closely related. Under certain conditions, a conductor used to connect to a system neutral is also used for grounding (earthing) of equipment and structures. Current carried on a grounding conductor can result in objectionable or dangerous voltages appearing on equipment enclosures, so the installation of grounding conductors and neutral conductors is carefully defined in electrical regulations. Where a neutral conductor is used also to connect equipment enclosures to earth, care must be taken that the neutral conductor never rises to a high voltage with respect to local ground.

<span class="mw-page-title-main">Electrical wiring</span> Electrical installation of cabling

Electrical wiring is an electrical installation of cabling and associated devices such as switches, distribution boards, sockets, and light fittings in a structure.

Electrical wiring in the United Kingdom is commonly understood to be an electrical installation for operation by end users within domestic, commercial, industrial, and other buildings, and also in special installations and locations, such as marinas or caravan parks. It does not normally cover the transmission or distribution of electricity to them.

<span class="mw-page-title-main">Power cable</span> Bundle of wires for transmitting electricity

A power cable is an electrical cable, an assembly of one or more electrical conductors, usually held together with an overall sheath. The assembly is used for transmission of electrical power. Power cables may be installed as permanent wiring within buildings, buried in the ground, run overhead, or exposed. Power cables that are bundled inside thermoplastic sheathing and that are intended to be run inside a building are known as NM-B.

<span class="mw-page-title-main">IDC (electrical connector)</span> Type of electrical connector

An insulation-displacement contact (IDC), also known as insulation-piercing contact (IPC), is an electrical connector designed to be connected to the conductor(s) of an insulated cable by a connection process which forces a selectively sharpened blade or blades through the insulation, bypassing the need to strip the conductors of insulation before connecting. When properly made, the connector blade cold-welds to the conductor, making a theoretically reliable gas-tight connection.

<span class="mw-page-title-main">Mineral-insulated copper-clad cable</span>

Mineral-insulated copper-clad cable is a variety of electrical cable made from copper conductors inside a copper sheath, insulated by inorganic magnesium oxide powder. The name is often abbreviated to MICC or MI cable, and colloquially known as pyro. A similar product sheathed with metals other than copper is called mineral insulated metal sheathed (MIMS) cable.

A thermoplastic-sheathed cable (TPS) consists of a toughened outer sheath of polyvinyl chloride (PVC) thermoplastic, covering one or more individual annealed copper conductors, themselves insulated with PVC. This type of wiring is commonly used for residential and light commercial construction in many countries. The flat version of the cable, with two insulated conductors and an uninsulated earth conductor, is referred to as twin and earth. In mainland Europe, a round equivalent is more common.

<span class="mw-page-title-main">Knob-and-tube wiring</span> Type of electrical wiring

Knob-and-tube wiring is an early standardized method of electrical wiring in buildings, in common use in North America from about 1880 to the 1930s. It consisted of single-insulated copper conductors run within wall or ceiling cavities, passing through joist and stud drill-holes via protective porcelain insulating tubes, and supported along their length on nailed-down porcelain knob insulators. Where conductors entered a wiring device such as a lamp or switch, or were pulled into a wall, they were protected by flexible cloth insulating sleeving called loom. The first insulation was asphalt-saturated cotton cloth, then rubber became common. Wire splices in such installations were twisted together for good mechanical strength, then soldered and wrapped with rubber insulating tape and friction tape, or made inside metal junction boxes.

<span class="mw-page-title-main">Screw terminal block</span> Device for electrical wire connection

A screw terminal is a type of electrical connection where a wire is held by the tightening of a screw.

In electrical power distribution, armoured cable usually means steel wire armoured cable (SWA) which is a hard-wearing power cable designed for the supply of mains electricity. It is one of a number of armoured electrical cables – which include 11 kV Cable and 33 kV Cable – and is found in underground systems, power networks and cable ducting.

In building wiring, multiway switching is the interconnection of two or more electrical switches to control an electrical load from more than one location. A common application is in lighting, where it allows the control of lamps from multiple locations, for example in a hallway, stairwell, or large room.

Tri-rated cable is a high temperature, flame retardant electrical wire designed for use inside electrical equipment.

<span class="mw-page-title-main">High-voltage cable</span> Cable used for electric power transmission at high voltage

A high-voltage cable is a cable used for electric power transmission at high voltage. A cable includes a conductor and insulation. Cables are considered to be fully insulated. This means that they have a fully rated insulation system that will consist of insulation, semi-con layers, and a metallic shield. This is in contrast to an overhead line, which may include insulation but not fully rated for operating voltage. High-voltage cables of differing types have a variety of applications in instruments, ignition systems, and alternating current (AC) and direct current (DC) power transmission. In all applications, the insulation of the cable must not deteriorate due to the high-voltage stress, ozone produced by electric discharges in air, or tracking. The cable system must prevent contact of the high-voltage conductor with other objects or persons, and must contain and control leakage current. Cable joints and terminals must be designed to control the high-voltage stress to prevent the breakdown of the insulation.

<span class="mw-page-title-main">Copper conductor</span> Electrical wire or other conductor made of copper

Copper has been used in electrical wiring since the invention of the electromagnet and the telegraph in the 1820s. The invention of the telephone in 1876 created further demand for copper wire as an electrical conductor.

References

  1. 1 2 Markwell, Leon (November 2019). "PVC insulated and sheathed cables in a domestic installation – some possible problems?". Wiring Matters. Institution of Engineering and Technology.
  2. Prolonged contact will cause the PVC to harden and crack, which can cause electrical fires. "PVC cable insulation and polystyrene insulation - East Sussex Fire & Rescue Service". Archived from the original on 28 October 2020.
  3. "BASEC News". BASEC. Retrieved 14 September 2015.
  4. "Archived copy". Archived from the original on 2017-10-02. Retrieved 2017-10-01.{{cite web}}: CS1 maint: archived copy as title (link)
  5. Electrical wiring