Wood's metal, also known as Lipowitz's alloy or by the commercial names Cerrobend, Bendalloy, Pewtalloy and MCP 158, is a metal alloy that is useful for soldering and making custom metal parts, but its fumes are toxic, as well as being toxic on skin exposure. The alloy is named for Barnabas Wood, who invented and patented the alloy in 1860. [1] [2] It is a eutectic, fusible alloy of 50% bismuth, 26.7% lead, 13.3% tin, and 10% cadmium by mass. It has a melting point of approximately 70 °C (158 °F). [3] [4]
Uses include making custom-shaped apertures and blocks (for example, electron-beam cutouts and lung blocks) for medical radiation treatment, and making casts of keys that are hard to otherwise duplicate. [5] [6]
Like other fusible alloys, e.g. Rose's metal, Wood's metal can be used as a heat-transfer medium in hot baths. Hot baths with Rose's and Wood's metals are not used routinely but are employed at temperatures above 220 °C (428 °F). [7]
At room temperature, Wood's metal has a modulus of elasticity of 12.7 GPa and a yield strength of 26.2 MPa. [8]
Wood's metal is toxic because it contains lead and cadmium, and contamination of bare skin is considered harmful. Vapour from cadmium-containing alloys is also known to pose a danger to humans. [9] Cadmium poisoning carries the risk [10] of cancer, anosmia (loss of sense of smell), and damage to the liver, kidneys, nerves, bones, and respiratory system. Field's metal is a non-toxic alternative.
The dust may form flammable mixtures with air. [9]
Alloy | Melting point | Eutectic? | Bismuth % | Lead % | Tin % | Indium % | Cadmium % | Thallium % | Gallium % | Antimony % |
---|---|---|---|---|---|---|---|---|---|---|
Rose's metal | 98 °C (208 °F) | no | 50 | 25 | 25 | – | – | – | – | – |
Cerrosafe | 74 °C (165 °F) | no | 42.5 | 37.7 | 11.3 | – | 8.5 | – | – | – |
Wood's metal | 70 °C (158 °F) | yes | 50 | 26.7 | 13.3 | – | 10 | – | – | – |
Field's metal | 62 °C (144 °F) | yes | 32.5 | – | 16.5 | 51 | – | – | – | – |
Cerrolow 136 | 58 °C (136 °F) | yes | 49 | 18 | 12 | 21 | – | – | – | – |
Cerrolow 117 | 47.2 °C (117 °F) | yes | 44.7 | 22.6 | 8.3 | 19.1 | 5.3 | – | – | – |
Bi-Pb-Sn-Cd-In-Tl | 41.5 °C (107 °F) | yes | 40.3 | 22.2 | 10.7 | 17.7 | 8.1 | 1.1 | – | – |
Gallium | 30.0 °C (86 °F) | Pure metal | - | - | - | - | - | - | 100 | – |
Galinstan | −19 °C (−2 °F) | no | <1.5 | – | 9.5–10.5 | 21–22 | – | – | 68–69 | <1.5 |
Gallium is a chemical element; it has the symbol Ga and atomic number 31. Discovered by the French chemist Paul-Émile Lecoq de Boisbaudran in 1875, gallium is in group 13 of the periodic table and is similar to the other metals of the group.
Indium is a chemical element; it has symbol In and atomic number 49. It is a silvery-white post-transition metal and one of the softest elements. Chemically, indium is similar to gallium and thallium, and its properties are largely intermediate between the two. It was discovered in 1863 by Ferdinand Reich and Hieronymous Theodor Richter by spectroscopic methods and named for the indigo blue line in its spectrum.
Solder is a fusible metal alloy used to create a permanent bond between metal workpieces. Solder is melted in order to wet the parts of the joint, where it adheres to and connects the pieces after cooling. Metals or alloys suitable for use as solder should have a lower melting point than the pieces to be joined. The solder should also be resistant to oxidative and corrosive effects that would degrade the joint over time. Solder used in making electrical connections also needs to have favorable electrical characteristics.
A eutectic system or eutectic mixture is a type of a homogeneous mixture that has a melting point lower than those of the constituents. The lowest possible melting point over all of the mixing ratios of the constituents is called the eutectic temperature. On a phase diagram, the eutectic temperature is seen as the eutectic point.
In printing, type metal refers to the metal alloys used in traditional typefounding and hot metal typesetting. Historically, type metal was an alloy of lead, tin and antimony in different proportions depending on the application, be it individual character mechanical casting for hand setting, mechanical line casting or individual character mechanical typesetting and stereo plate casting. The proportions used are in the range: lead 50‒86%, antimony 11‒30% and tin 3‒20%. Antimony and tin are added to lead for durability while reducing the difference between the coefficients of expansion of the matrix and the alloy. Apart from durability, the general requirements for type-metal are that it should produce a true and sharp cast, and retain correct dimensions and form after cooling down. It should also be easy to cast, at reasonable low melting temperature, iron should not dissolve in the molten metal, and mould and nozzles should stay clean and easy to maintain. Today, Monotype machines can utilize a wide range of different alloys. Mechanical linecasting equipment uses alloys that are close to eutectic.
Brazing is a metal-joining process in which two or more metal items are joined by melting and flowing a filler metal into the joint, with the filler metal having a lower melting point than the adjoining metal.
The white metals are a series of often decorative bright metal alloys used as a base for plated silverware, ornaments or novelties, as well as any of several lead-based or tin-based alloys used for things like bearings, jewellery, miniature figures, fusible plugs, some medals and metal type. The term is also used in the antiques trade for an item suspected of being silver, but not hallmarked.
Group 12, by modern IUPAC numbering, is a group of chemical elements in the periodic table. It includes zinc (Zn), cadmium (Cd), mercury (Hg), and copernicium (Cn). Formerly this group was named IIB by CAS and old IUPAC system.
Galinstan is a brand name for an alloy composed of gallium, indium, and tin which melts at −19 °C (−2 °F) and is thus liquid at room temperature. In scientific literature, galinstan is also used to denote the eutectic alloy of gallium, indium, and tin, which melts at around +11 °C (52 °F). The commercial product Galinstan is not a eutectic alloy, but a near eutectic alloy. Additionally, it likely has added flux to improve flowability, to reduce melting temperature, and to reduce surface tension.
A fusible alloy is a metal alloy capable of being easily fused, i.e. easily meltable, at relatively low temperatures. Fusible alloys are commonly, but not necessarily, eutectic alloys.
Cadmium telluride (CdTe) is a stable crystalline compound formed from cadmium and tellurium. It is mainly used as the semiconducting material in cadmium telluride photovoltaics and an infrared optical window. It is usually sandwiched with cadmium sulfide to form a p–n junction solar PV cell.
Field's metal, also known as Field's alloy, is a fusible alloy that becomes liquid at approximately 62 °C (144 °F). It is named after its inventor, Simon Quellen Field. It is a eutectic alloy of bismuth, indium, and tin, with the following mass fractions: 32.5% Bi, 51% In, 16.5% Sn.
Fusible core injection molding, also known as lost core injection molding, is a specialized plastic injection molding process used to mold internal cavities or undercuts that are not possible to mold with demoldable cores. Strictly speaking the term "fusible core injection molding" refers to the use of a fusible alloy as the core material; when the core material is made from a soluble plastic the process is known as soluble core injection molding. This process is often used for automotive parts, such as intake manifolds and brake housings, however it is also used for aerospace parts, plumbing parts, bicycle wheels, and footwear.
Lead-Bismuth Eutectic or LBE is a eutectic alloy of lead and bismuth used as a coolant in some nuclear reactors, and is a proposed coolant for the lead-cooled fast reactor, part of the Generation IV reactor initiative. It has a melting point of 123.5 °C/254.3 °F and a boiling point of 1,670 °C/3,038 °F.
Newton's metal is a fusible alloy with a low melting point. Its composition by weight is 8 parts bismuth, 5 parts lead and 3 parts tin; its melting point is 97 °C.
Cerrosafe is a fusible alloy with a low melting point. It is a non-eutectic mixture consisting of 42.5% bismuth, 37.7% lead, 11.3% tin, and 8.5% cadmium that melts between 70 °C (158 °F) and 88 °C (190 °F). It is useful for making reference castings whose dimensions can be correlated to those of the mold or other template due to its well-known thermal expansion properties during cooling. The alloy contracts during the first 30 minutes, allowing easy removal from a mold, then expands during the next 30 minutes to return to the exact original size. It then continues expanding at a known rate for 200 hours, allowing conversion of measurements of the casting back to those of the mold.
Bismuth is a chemical element with the symbol Bi and atomic number 83. It is a post-transition metal and one of the pnictogens, with chemical properties resembling its lighter group 15 siblings arsenic and antimony. Elemental bismuth occurs naturally, and its sulfide and oxide forms are important commercial ores. The free element is 86% as dense as lead. It is a brittle metal with a silvery-white color when freshly produced. Surface oxidation generally gives samples of the metal a somewhat rosy cast. Further oxidation under heat can give bismuth a vividly iridescent appearance due to thin-film interference. Bismuth is both the most diamagnetic element and one of the least thermally conductive metals known.
A liquid metal is a metal or a metal alloy which is liquid at or near room temperature.
Materials for use in vacuum are materials that show very low rates of outgassing in vacuum and, where applicable, are tolerant to bake-out temperatures. The requirements grow increasingly stringent with the desired degree of vacuum to be achieved in the vacuum chamber. The materials can produce gas by several mechanisms. Molecules of gases and water can be adsorbed on the material surface. Materials may sublimate in vacuum. Or the gases can be released from porous materials or from cracks and crevices. Traces of lubricants, residues from machining, can be present on the surfaces. A specific risk is outgassing of solvents absorbed in plastics after cleaning.
The elements bismuth and indium have relatively low melting points when compared to other metals, and their alloy bismuth–indium (Bi–In) is classified as a fusible alloy. It has a melting point lower than the eutectic point of the tin–lead alloy. The most common application of the Bi-In alloy is as a low temperature solder, which can also contain, besides bismuth and indium, lead, cadmium, and tin.