Bladesmith

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Bladesmith, Nuremberg, Germany, 1569 Landauer I 048 v.jpg
Bladesmith, Nuremberg, Germany, 1569

Bladesmithing is the art of making knives, swords, daggers and other blades using a forge, hammer, anvil, and other smithing tools. [1] [2] [3] Bladesmiths employ a variety of metalworking techniques similar to those used by blacksmiths, as well as woodworking for knife and sword handles, and often leatherworking for sheaths. [4] Bladesmithing is an art that is thousands of years old and found in cultures as diverse as China, Japan, India, Germany, Korea, the Middle East, Spain and the British Isles. As with any art shrouded in history, there are myths and misconceptions about the process. While traditionally bladesmithing referred to the manufacture of any blade by any means, the majority of contemporary craftsmen referred to as bladesmiths are those who primarily manufacture blades by means of using a forge to shape the blade as opposed to knifemakers who form blades by use of the stock removal method, although there is some overlap between both crafts. [5]

Contents

Many blade smiths were known by other titles according to the kind of blade that they produced:

Historic bladesmithing

Historically speaking, bladesmithing is an art that has survived and thrived over thousands of years. Many different parts of the world have different styles of bladesmithing, some more well-known than others.

Egyptian

Ancient Egyptians referred to iron as "copper from the heavens" because their lack of smelting technology limited their accessible iron supplies to what little native iron they could recover from meteorites. Despite iron's rarity, they gained enough familiarity with ironworking techniques to have used wrought iron in the manufacture of swords and blades as early as 3000 BC. [6] They exported this technique to Assyria, Babylon and Greece through trade and as they conquered other lands and were conquered themselves. [6] [7]

Celtic

The Proto-Celtic Hallstatt culture (8th century BC) were among the earliest users of iron swords. During the Hallstatt period, they made swords both in bronze as well as iron with rounded tips. Toward the end of the Hallstatt period, around 600-500BC, these swords were replaced with short daggers. The La Tene culture reintroduced the sword, which were very different from the traditional shape and construction of the Bronze Age and early Iron Age, characterized by a more pointed tip. [6] [8]

Chinese

Traditional Chinese blades ( jians ) are usually of sanmei (three plate) construction, which involved sandwiching a core of hard steel between two plates of softer steel. The central plate protrudes slightly from its surrounding pieces, allowing for a sharp edge, while the softer spine protects the brittle core. Some blades had wumei or five plate construction, with two more soft plates being used at the central ridge. Bronze jian were often made in a somewhat similar manner: in this case an alloy with a high copper content would be used to make a resilient core and spine, while the edge would be made from a high-tin-content alloy for sharpness and welded onto the rest of the blade.

The swordsmiths of China are often credited with the forging technology that was carried to Korea and Japan, allowing swordsmiths in those places to create such weapons as the katana. [9] [10] This technology included folding, inserting alloys, and differential hardening of the edge, which historically has been the most common technique around the world. While the Japanese would be more influenced by the Chinese dāo (single-edged swords of various forms), the early Japanese swords known as ken are often based on the jian. One-sided jians from the Tang dynasty provided the basis for various Japanese forging styles and techniques. The Korean version of the jian is known as the geom or gum, and these swords often preserve features found in Ming-era jian, such as openwork pommels and sharply angled tips.

Korean

Korea has a history of swordsmithing dating back 3,000 years.[ citation needed ] Although Korea was in close proximity to both Japan and China, no native systems of swordsmanship and swordmaking developed in Korea. [9] [11] [12]

Korean swords include long swords such as the yeoh do, geom, and hyup do and curved swords such as Samindo.[ citation needed ] Metal swords of double bladed leaf structure have been found throughout Korea dating back to the Bronze Age. These bronze swords were around 32 cm (13 in) in overall length, with a short handle.[ citation needed ]

Japanese

The technology that led to the development of the Japanese sword originated in China and was brought to Japan by way of Korea. [9] The oldest steel swords found in Japan date to the fourth or fifth century A.D. [9] Although appearing to be ceremonial in nature, samples of these straight blades preserved in the Shōsōin were hand-forged with hardened cutting edges. By the time of the Heian period (794—1185 AD) the Japanese sword took on its distinctive curved shape as a mounted horseman would have more use for a slashing type of blade as opposed to a thrusting type. [9] These swords were known as tachi . [9]

Due to the quality of metal found in Japan, Japanese bladesmithing became an extremely rigid, precise process, involving folding and forge-welding the steel many times over to create a laminated blade. By the time of the Kamakura period (1185–1333 AD), Japan was under the rule of a military class and repelling Mongol invasions. This became known as the "Golden era" of Japanese bladesmithing under Emperor Toba II, who became a bladesmith himself. [13] After abdicating, Toba II summoned Japan's finest bladesmiths around him in an effort to develop the perfect sword. [9] It was determined that a sword had to be hard in order to maintain a sharp cutting edge, yet hard steel is brittle and can shatter under the stress of a heavy blow. [9] Swordsmiths in Japan found the solution by wrapping a softer low-carbon steel core such as wrought iron, in a jacket of high-carbon steel and then hardening the edge. [9] However, under heavy usage, the edge would be more prone to chipping than its European counterparts, which were typically designed to deal with heavier armor than Japanese blades. [9] This was answered by allowing projections of softer steel known as ashi to form in the hardened cutting edge during differential hardening of the blade. [9]

The Mongol invasions brought with them a need for swords also suited for hand-to-hand combat and the smiths began manufacture of shorter blades to meet this need. [10] It was during the Muromachi period that the katana and tantō came into being. [9] [10] By the sixteenth century, Japanese bladesmithing had become so renowned throughout Asia that the Japanese turned to large scale manufacturing of swords as an export to China. [10] Smiths at Sakai [14] also crafted knives for cutting tobacco, which had been introduced by the Portuguese. The Sakai bladesmithing industry received a major boost from the Tokugawa shogunate (1603–1868), which granted Sakai a special seal of approval and enhanced its reputation for quality. [10]

The Haitorei Edict in 1876 banned carrying of swords in public, which, combined with the decimation of the samurai class caused a heavy decline in the number of swords produced throughout the country. Sword-making was completely banned following World War II and did not resume until 1953, under heavy restrictions to preserve it solely as an art. [9] [10] In modern-day Japan a swordsmith is still only allowed to manufacture two swords a month by law, for example. [9] As a result, many smiths travel to Taiwan or China to make extra swords for the export market as foreign-made swords are also illegal in Japan. [9] Bladesmithing is still practiced in the cities of Sakai (Osaka Prefecture) and Seki (Gifu Prefecture). [15]

Germanic

At the Bladesmith's, by Carl von Haberlin (1879) Carl von Haeberlin Beim Waffenschmied.jpg
At the Bladesmith's, by Carl von Häberlin (1879)
A sword-maker from Damascus, Syria, c. 1900 Damascus bladesmith.jpg
A sword-maker from Damascus, Syria, c.1900

The Germanic Migration period peoples also had advanced bladesmithing techniques for their level of technology. Migration Era smiths would often forge-weld blades of multiple materials, and their blades were typically double-edged and straight. Migration Era blades were often forged with a hard steel edge wrapped around a pattern welded core. Pattern welding was adopted from the neighbouring Romans, who had employed such technique since the second century AD. [16] [17]

Indian

Bladesmithing was common practice in India during the Middle Ages. A special type of steel known as Wootz or Damascus steel was often used in South Asia. The term Damascus steel can refer to two different types of artefacts. One is the true Damascus steel, or Wootz steel, which is a high carbon alloy with tremendous edge retention possibly due to its composition of carbon nanotubes and carbide nanowires, [18] with a wavy surface texture originating from the crystalline structure of alloy metals such as tungsten and vanadium - elements that occur naturally in iron ore from southern India - to the surface during the manufacturing process. This is still in debate as metallurgist John Verhoeven at Iowa State University believes the nanowires to occur in most steels. The other is a composite structure made by welding together iron and steel to give a visible pattern on the surface, called pattern welded steel. Although both were referred to as Damascus steels, true Damascus steels were not replicated in Europe until 1821. [19]

Spain

Between the 15th and 17th centuries the Toledo sword-making industry enjoyed a great boom, to the point where its products came to be regarded as the best in Europe.

Middle East

Damascus Steel was commonly used in the Middle East.

Modern bladesmithing

Bladesmithing began declining after the Industrial Revolution. With improvements in steel production, bladesmiths no longer had to forge steel and knives could be machined from flat bars of steel. [20] As cutlery companies moved to mass production of blades and machine tools became more available, the art of forging steel began to disappear as knifemakers could grind blades out of existing stock. [20] By the mid 20th century, bladesmithing had been relegated to a cottage industry carried out by a handful of bladesmiths. [21]

One of these bladesmiths was William F. Moran, who forged his knives using a coal forge in the manner of a blacksmith using a hammer and anvil to shape the steel. Moran began trying to revive the ancient process of forging Damascus steel in the late 1960s. However, no living bladesmith knew the exact techniques and without a recipe for the process, it was in danger of being lost; through trial and error he taught himself pattern welding and referred to his end product as "Damascus steel". [22]

In 1972, Moran was elected president of the Knifemakers' Guild. The following year he unveiled his "Damascus knives" at the Guild Show and created a revival of interest in the forged blade, and along with the knives he gave away free booklets detailing how he made them, to encourage other knifemakers to take up the hammer and anvil. [23] In 1976 he founded the American Bladesmith Society (ABS). Despite its name, this was an international group of knife makers dedicated to preserving the forged blade and educating the public about traditional bladesmithing techniques. [24] The handful of traditional bladesmiths in the 1960s rose to several hundred by 2005. [21]

Tools

The basic art and principles of forging a blade has remained similar for thousands of years and the modern bladesmith uses a variety of tools and techniques in order to produce a blade. [5] Forges formerly fed by wood, coke, or coal are still in use, but gas forges are becoming the standard. [5] Likewise the smith's hammer is being eclipsed by the use of hydraulic forging presses and power hammers. [5]

Steel

Modern bladesmiths use a variety of steels to produce their blades, most commonly high carbon steel, such as SAE 1075 or SAE 1095 (the '10' representing the 10-series carbon steels, while '75' '85' and '95' reflect the carbon content of the steel), tool steel such as O-1, A-2, D2 other tool or high carbon steels, or a variety of steels welded in layers, commonly referred to as "Damascus". [25]

When forging, the blade material is heated to a high temperature or forging temperature in a forge and shaped with a hammer on an anvil to achieve the desired shape, often to near final dimension, where very little stock removal, if any, is required to finish. Steel can be folded either to form decorative pattern welded steel or to refine raw steel, or as the Japanese call it, tamahagane. Grain size is kept at a minimum as grain growth can happen quite easily if the blade material is overheated. [4]

Swords and longer blades, in modern times, are often crafted of 5160 carbon spring steel, which is not as hard or brittle as a high carbon steel (such as 1095), but is more durable and less prone to breakage, and therefore more suitable for longer weapons. [26] 5160 carbon spring steel is sometimes used for leaf springs in American trucks, making it readily available in the US. [27] In Europe, EN-45 is more commonly used. [28]

Damascus steel

Many bladesmiths are able to forge a special type of steel using a technique called pattern welding, producing a metal erroneously referred to as Damascus steel. [29] [30] [31] Modern pattern-welded steel can be highly decorative as well as durable (if welded in certain ways with proper steels), and is often used in custom knife- and sword-crafting. Bill Moran is said to be the "Father of Modern Damascus Steel". [22] [32]

See also

Related Research Articles

<span class="mw-page-title-main">Damascus steel</span> Type of steel used in Middle Eastern swordmaking

Damascus steel is the forged steel of the blades of swords smithed in the Near East from ingots of Wootz steel either imported from Southern India or made in production centres in Sri Lanka, or Khorasan, Iran. These swords are characterized by distinctive patterns of banding and mottling reminiscent of flowing water, sometimes in a "ladder" or "rose" pattern. Such blades were reputed to be tough, resistant to shattering, and capable of being honed to a sharp, resilient edge.

<span class="mw-page-title-main">Japanese sword</span> Type of traditionally made sword from Japan

A Japanese sword is one of several types of traditionally made swords from Japan. Bronze swords were made as early as the Yayoi period, though most people generally refer to the curved blades made from the Heian period (794–1185) to the present day when speaking of "Japanese swords". There are many types of Japanese swords that differ by size, shape, field of application and method of manufacture. Some of the more commonly known types of Japanese swords are the uchigatana, tachi, ōdachi, wakizashi, and tantō.

<span class="mw-page-title-main">Knife</span> Tool or weapon with a cutting edge or blade

A knife is a tool or weapon with a cutting edge or blade, usually attached to a handle or hilt. One of the earliest tools used by humanity, knives appeared at least 2.5 million years ago, as evidenced by the Oldowan tools. Originally made of wood, bone, and stone, over the centuries, in step with improvements in both metallurgy and manufacturing, knife blades have been made from copper, bronze, iron, steel, ceramic, and titanium. Most modern knives have either fixed or folding blades; blade patterns and styles vary by maker and country of origin.

<span class="mw-page-title-main">Pattern welding</span> Swordmaking technique

Pattern welding is the practice in sword and knife making of forming a blade of several metal pieces of differing composition that are forge-welded together and twisted and manipulated to form a pattern. Often mistakenly called Damascus steel, blades forged in this manner often display bands of slightly different patterning along their entire length. These bands can be highlighted for cosmetic purposes by proper polishing or acid etching. Pattern welding was an outgrowth of laminated or piled steel, a similar technique used to combine steels of different carbon contents, providing a desired mix of hardness and toughness. Although modern steelmaking processes negate the need to blend different steels, pattern welded steel is still used by custom knifemakers for the cosmetic effects it produces.

<span class="mw-page-title-main">Japanese kitchen knife</span> Type of knife used for food preparation

A Japanese kitchen knife is a type of a knife used for food preparation. These knives come in many different varieties and are often made using traditional Japanese blacksmithing techniques. They can be made from stainless steel, or hagane, which is the same kind of steel used to make Japanese swords. Most knives are referred to as hōchō or the variation -bōchō in compound words but can have other names including -kiri. There are four general categories used to distinguish the Japanese knife designs: handle, blade grind, steel, and construction.

In cooking, a chef's knife, also known as a cook's knife, is a cutting tool used in food preparation. The chef's knife was originally designed primarily to slice and disjoint large cuts of beef. Today it is the primary general-utility knife for most Western cooks.

Sword making, historically, has been the work of specialized smiths or metalworkers called bladesmiths or swordsmiths. Swords have been made of different materials over the centuries, with a variety of tools and techniques. While there are many criteria for evaluating a sword, generally the four key criteria are hardness, strength, flexibility and balance. Early swords were made of copper, which bends easily. Bronze swords were stronger; by varying the amount of tin in the alloy, a smith could make various parts of the sword harder or tougher to suit the demands of combat service. The Roman gladius was an early example of swords forged from blooms of steel.

<span class="mw-page-title-main">Knife making</span> Process of manufacturing a knife

Knife making is the process of manufacturing a knife by any one or a combination of processes: stock removal, forging to shape, welded lamination or investment cast. Typical metals used come from the carbon steel, tool, or stainless steel families. Primitive knives have been made from bronze, copper, brass, iron, obsidian, and flint.

<i>Hamon</i> (swordsmithing)

In swordsmithing, hamon (刃文) is a visible effect created on the blade by the hardening process. The hamon is the outline of the hardened zone which contains the cutting edge. Blades made in this manner are known as differentially hardened, with a harder cutting edge than spine. This difference in hardness results from clay being applied on the blade prior to the cooling process (quenching). Less or no clay allows the edge to cool faster, making it harder but more brittle, while more clay allows the center and spine to cool slower, thus retaining its resilience.

<span class="mw-page-title-main">Japanese swordsmithing</span> Process of forging bladed weapons

Japanese swordsmithing is the labour-intensive bladesmithing process developed in Japan beginning in the sixth century for forging traditionally made bladed weapons (nihonto) including katana, wakizashi, tantō, yari, naginata, nagamaki, tachi, nodachi, ōdachi, kodachi, and ya (arrow).

<span class="mw-page-title-main">Cold Steel (company)</span> American knife and tool company

Cold Steel, Inc. is an American retailer of knives/bladed tools, training weapons, swords and other martial arts edged and blunt weapons. Founded in Ventura, California, the company is currently based in Irving, Texas after an acquisition by GSM Outdoors in 2020. Cold Steel products are manufactured worldwide, including in the United States, Japan, Taiwan, India, Italy, China, and South Africa.

<span class="mw-page-title-main">W. R. Case & Sons Cutlery Co.</span> American manufacturer of knives

W.R. Case & Sons Cutlery Company is an American manufacturer of traditional pocket knives, fixed blades/sporting knives, kitchen knives, limited edition commemoratives and collectibles. The company originated in Little Valley, New York, around the turn of the 20th century, before relocating to its current home, Bradford, Pennsylvania, in 1905. The company's namesake, William Russell Case, first made knives with his brothers under the name Case Brothers Cutlery Company. His son, John Russell ("Russ") Case, worked as a salesman for his father's company before founding W.R. Case & Sons.

Honyaki (本焼) is the name for the Japanese traditional method of metalwork construction most often seen in kitchen knives by forging a blade, with a technique most similar to the tradition of nihonto, from a single piece of high-carbon steel covered with clay to yield upon quench a soft, resilient spine, a hamon, and a hard, sharp edge. Honyaki as a term alone can refer to either mizu honyaki (water-quench) or abura honyaki. The goal is to produce a sharper, longer lasting edge than is usually achievable with the lamination method. The term has been adapted to describe high-end mono-stainless in Japan and carbon blades by non-Japanese bladesmiths that have a hamon but are made with Western steel, heat treat, equipment, finishing, and design.

<i>Katana</i> Samurai sword

A katana is a Japanese sword characterized by a curved, single-edged blade with a circular or squared guard and long grip to accommodate two hands. Developed later than the tachi, it was used by samurai in feudal Japan and worn with the edge facing upward. Since the Muromachi period, many old tachi were cut from the root and shortened, and the blade at the root was crushed and converted into a katana. The specific term for katana in Japan is uchigatana (打刀) and the term katana (刀) often refers to single-edged swords from around the world.

A laminated steel blade or piled steel is a knife, sword, or other tool blade made out of layers of differing types of steel, rather than a single homogeneous alloy. The earliest steel blades were laminated out of necessity, due to the early bloomery method of smelting iron, which made production of steel expensive and inconsistent. Laminated steel offered both a way to average out the properties of the steel, as well as a way to restrict high carbon steel to the areas that needed it most. Laminated steel blades are still produced today for specialized applications, where different requirements at different points in the blade are met by use of different alloys, forged together into a single blade.

The American Bladesmith Society, or ABS, is a non-profit organization composed of knifemakers whose primary function is to promote the techniques of forging steel blades. The ABS was founded by knifemaker William F. Moran, who came up with the concept in 1972 when he was Chairman of the Knifemakers' Guild; the following year, he introduced Damascus steel blades at an annual show. In 1976, he incorporated the organization, and it received non-profit status in 1985.

James Buel Lile, known as Jimmy Lile and "The Arkansas Knifesmith", was an American knifemaker from Russellville in Pope County, Arkansas, who made the Rambo Knife for the films First Blood and Rambo: First Blood Part II. As a knifemaker Lile served as a president of the Knifemakers' Guild and on the board of directors of the American Bladesmith Society.

William Francis Moran Jr., also known as Bill Moran, was a pioneering American knifemaker who founded the American Bladesmith Society and reintroduced the process of making pattern welded steel to modern knife making. Moran's knives were sought after by celebrities and heads-of-state. The "William F. Moran School of Bladesmithing" bears his name and in addition to founding the ABS, he was a Blade Magazine Hall of Fame Member and a President of the Knifemakers' Guild.

<span class="mw-page-title-main">Bob Kramer</span>

Bob Kramer is an American bladesmith, "widely considered the greatest American knifesmith working today". Some consider his kitchen knives to be "the best in the world". His first knife shop in Seattle, Bladesmiths, opened in 1993. As of 2017 he forges steel and makes knives in Bellingham, Washington.

References

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Further reading