Sentinel boiler

Last updated

Skoda-Sentinel "Super Sentinel" steam wagon Brno, Reckovice, nakladni automobil Skoda Sentinel.JPG
Škoda-Sentinel "Super Sentinel" steam wagon

The Sentinel boiler was a design of vertical boiler, fitted to the numerous steam wagons built by the Sentinel Waggon Works.

Contents

The boiler was carefully designed for use in a steam wagon: it was compact, easy to handle whilst driving, and its maintenance features recognised the problems of poor feedwater quality and the need for it to be maintained by a small operator, rather than a major locomotive works.

Although this design was used in most of Sentinel's products, they also produced larger boilers of quite different types for their railway locomotives.

Description

Section through a Sentinel boiler Sentinel boiler, sections (Rankin Kennedy, Modern Engines, Vol V).jpg
Section through a Sentinel boiler

Sentinel boilers are vertical, as was common for many designs of steam wagon, so as to reduce the effects of tilting due to hill climbing or uneven roads disturbing the water level. It also provides a compact boiler that leaves adequate space in the cab for the crew, controls and coal bunker, whilst leaving as much as possible of the wagon's overall length available for the useful load.

The boiler is a watertube boiler, with these tubes contained within a vertical, cylindrical outer drum. [1] This drum is double-walled and forms a water jacket around the boiler, with a large vertical flue within. The inner flue has a complex cross section. It is stepped in three diameters, tapering towards the top. The central region is square in section, rather than round. [2]

The main heating surface is provided by water-tubes in this squared section. These tubes are short, straight and pass between the flat faces of the squared section in a grid pattern. There are eight layers of tubes, four banks of six each way.

A space is left in the centre of the water-tube banks for the firing chute. [3] The firebox is top-fired (and lit) through this chute and there is no side firedoor. The lower part of the water-jacketed barrel surrounds the firebox. The narrow waterspace here encourages rapid steam raising. Firing is simple, with a thick fire relative to its area and fuel simply poured down. Beneath the grate is a water-filled ashpan, to prevent hot embers falling onto the road. Draught is controlled by a damper in the side of the ashpan, between the grate and the water tray.

Above the tube nest the water space widens to form an increased reservoir, protecting against tilting. Sentinel's drawings [1] permitted a hill climb gradient of 1 in 6, approximately 9.5°. Modern regulations for buses require a safe tilt of 35°. [4] The narrowed flue in this area is used, where fitted, to house the superheater.

An unusual feature of the Sentinel boiler was the "exhaust drying box", a small reheater, in the upper part of the boiler flue, immediately before the blastpipe nozzle. This heated the exhaust steam to avoid it condensing into a visible white plume. It was a requirement of the Highways and Locomotives (Amendment) Act 1878 that engines should "consume their own smoke".

Washout

Sentinel "5 tonner" steam wagon of 1906, with boiler dismantled for cleaning Sentinel steam waggon, with boiler dismantled for cleaning (Rankin Kennedy, Modern Engines, Vol V).jpg
Sentinel "5 tonner" steam wagon of 1906, with boiler dismantled for cleaning

By the nature of their use, steam wagons were often required to use feedwater that was either dirty or contaminated with dissolved minerals. Untreated, this builds up boiler scale on the tubes and particularly deposits sludge in the lower parts of the boiler. Both of these disturb circulation and risk local overheating and damage, scale also reduces boiler efficiency and wastes fuel.

The Sentinel boiler was designed to cope with these problems, and to permit easy cleaning of the waterspace. As well as the usual blow-down cock for daily use, the entire boiler could be dismantled easily. The outer shell was in two sections, inner and outer drum, and were joined by a bolted ring joint at top and bottom. Regular servicing (depending on water conditions) was to separate the water-tubes in their drum from the boiler outer shell, so that they could be cleaned. Sludge dropped free on opening the shell and the short, straight tubes could easily be cleaned with brush or scraper.

Several other vertical boilers, such as the Straker, had similar arrangements for lifting their shells off the tube nest. The Sentinel though left the outer shell in place and instead dropped the tube nest downwards (having first removed the ashpan). [1] This had the advantages that it required simpler lifting gear: the wagon would be raised on ramps or over a pit, the bolts removed and then the tube bank lowered with a block and tackle from a fixed beam, without requiring a mobile crane that could lift it and then move it sideways. Secondly the many pipe connections to the outer shell were left undisturbed, making the operation quicker.

Dropping the firebox was not required at every washout and was recommended at intervals of 2 to 12 months, depending on water quality. [5]

Firebox shape

Inner firebox of the later spiral design Sentinel boiler, inner shell with spiral watertubes.jpg
Inner firebox of the later spiral design

Sentinel's best-known flue design was the square-section, but at one time they also used a circular corrugated design, with the water-tubes arranged in a spiral. Manufacture of these was sub-contracted to the well-known boilermakers Galloway of Manchester. When Galloway closed in 1932, Sentinel switched back to their square pattern.

Uses

Steam wagons

The boiler was used throughout Sentinel's range of steam wagons, from the earliest to the last. It was also used for their steam tractors, buses and other vehicles.

Mann's of Leeds used a derivation of the Sentinel boiler in their "Express" wagon, launched in 1924. [6]

Railway locomotives

This particular boiler design was not widely used for Sentinel's railway locomotives. Narrow-gauge locomotives used it, as did the smaller standard gauge models.

Their larger locomotives used a range of boiler designs, but all with water-tubes.

See also

Comparable boiler designs

a direct precursor of the Sentinel
a comparable fire-tube design

Other boiler designs used by Sentinel

Sentinel recruited the American steam car developer Abner Doble to develop an advanced monotube boiler for them.
a three-drum water-tube boiler used for their larger locomotives. [8] [9]
used on the handful of overtype steam waggons built by Sentinel.

Related Research Articles

Boiler Closed vessel in which fluid is heated

A boiler is a closed vessel in which fluid is heated. The fluid does not necessarily boil. The heated or vaporized fluid exits the boiler for use in various processes or heating applications, including water heating, central heating, boiler-based power generation, cooking, and sanitation.

Fire-tube boiler Type of boiler

A fire-tube boiler is a type of boiler in which hot gases pass from a fire through one or more tubes running through a sealed container of water. The heat of the gases is transferred through the walls of the tubes by thermal conduction, heating the water and ultimately creating steam.

Water-tube boiler Type of furnace generating steam

A high pressure watertube boiler is a type of boiler in which water circulates in tubes heated externally by the fire. Fuel is burned inside the furnace, creating hot gas which boils water in the steam-generating tubes. In smaller boilers, additional generating tubes are separate in the furnace, while larger utility boilers rely on the water-filled tubes that make up the walls of the furnace to generate steam.

Firebox (steam engine)

In a steam engine, the firebox is the area where the fuel is burned, producing heat to boil the water in the boiler. Most are somewhat box-shaped, hence the name. The hot gases generated in the firebox are pulled through a rack of tubes running through the boiler.

Belpaire firebox

The Belpaire firebox is a type of firebox used on steam locomotives. It was invented by Alfred Belpaire of Belgium in 1864. Today it generally refers to the shape of the outer shell of the firebox which is approximately flat at the top and square in cross-section, indicated by the longitudinal ridges on the top sides. However, it is the similar square cross-section inner firebox which provides the main advantages of this design i.e. it has a greater surface area at the top of the firebox where the heat is greatest, improving heat transfer and steam production, compared with a round-top shape.

LNER Class Y1

The LNER Class Y1 was a class of 0-4-0 geared steam locomotives built by Sentinel Waggon Works for the London and North Eastern Railway and introduced in 1925. They passed into British Railways ownership in 1948 and were numbered 68130-68153 but 68134 was withdrawn almost immediately and may not have carried its BR number.

The LNER Class Y3 was a class of 0-4-0 geared steam locomotives built by Sentinel Waggon Works for the London and North Eastern Railway and introduced in 1927. They passed into British Railways ownership in 1948 and were numbered 68154-68185. At least one was based at Immingham in 1950.

LNER Class Y10

The LNER Class Y10 was a class of two 0-4-0T geared steam locomotives built by Sentinel Waggon Works for the London and North Eastern Railway and introduced in 1930. The LNER numbered them 8403 and 8404 but they were later re-numbered 8186 and 8187. This was the second use of the classification Y10 by the LNER. The first was for an ex-North British Railway 0-4-0 steam tender locomotive, withdrawn 1925.

Vertical boiler

A vertical boiler is a type of fire-tube or water-tube boiler where the boiler barrel is oriented vertically instead of the more common horizontal orientation. Vertical boilers were used for a variety of steam-powered vehicles and other mobile machines, including early steam locomotives.

Flued boiler

A shell or flued boiler is an early and relatively simple form of boiler used to make steam, usually for the purpose of driving a steam engine. The design marked a transitional stage in boiler development, between the early haystack boilers and the later multi-tube fire-tube boilers. A flued boiler is characterized by a large cylindrical boiler shell forming a tank of water, traversed by one or more large flues containing the furnace. These boilers appeared around the start of the 19th century and some forms remain in service today. Although mostly used for static steam plants, some were used in early steam vehicles, railway locomotives and ships.

Vertical boiler with horizontal fire-tubes Small vertical boiler

A vertical boiler with horizontal fire-tubes is a type of small vertical boiler, used to generate steam for small machinery. It is characterised by having many narrow fire-tubes, running horizontally.

Yarrow boiler Obsolete class of high-pressure water-tube boilers widely used on ships

Yarrow boilers are an important class of high-pressure water-tube boilers. They were developed by Yarrow & Co. (London), Shipbuilders and Engineers and were widely used on ships, particularly warships.

Boilers for generating steam or hot water have been designed in countless shapes, sizes and configurations. An extensive terminology has evolved to describe their common features. This glossary provides definitions for these terms.

Three-drum boiler Compact furnace with two side water drums and one steam drum above

Three-drum boilers are a class of water-tube boiler used to generate steam, typically to power ships. They are compact and of high evaporative power, factors that encourage this use. Other boiler designs may be more efficient, although bulkier, and so the three-drum pattern was rare as a land-based stationary boiler.

Transverse boiler

A transverse boiler is a boiler used to generate steam to power a vehicle. Unlike other boilers, its external drum is mounted transversely across the vehicle.

Vertical fire-tube boiler

A vertical fire-tube boiler or vertical multitubular boiler is a vertical boiler where the heating surface is composed of multiple small fire-tubes, arranged vertically.

Launch-type boiler

A launch-type, gunboat or horizontal multitubular boiler is a form of small steam boiler. It consists of a cylindrical horizontal shell with a cylindrical furnace and fire-tubes within this.

South African Class 10B 4-6-2

The South African Railways Class 10B 4-6-2 of 1910 was a steam locomotive from the pre-Union era in Transvaal.

Thimble tube boiler

A thimble tube boiler is a form of steam boiler, usually provided as an auxiliary boiler or heat-recovery boiler. They are vertical in orientation and would be considered a form of water-tube boiler.

Reed water tube boiler Type of water tube boiler

The Reed water tube boiler was a type of water tube boiler developed by J. W. Reed, manager of the engine works at Palmers Shipbuilding and Iron Company of Jarrow, England, where it was manufactured from 1893 to 1905. At this time, Palmers was a vertically integrated business: in its shipyard at Jarrow, using iron ore from its own mine in North Yorkshire, it produced the iron and steel needed for its ships, and engines and boilers of its own design.

References

  1. 1 2 3 Kennedy, Rankin (1912). The Book of Modern Engines and Power Generators. Vol. V. London: Caxton. pp. 215–221.
  2. 1 2 "LNER Encyclopedia: The Y1 and Y3 0-4-0T Sentinel Shunters". www.lner.info.
  3. "Salvage Squad: Steam lorry". Channel 4. restoration of a Sentinel, photo showing inside the boiler.
  4. "Old Glory Steam Bus at Whitby". Old Glory. Archived from the original on 30 June 2007.
  5. (Alley & MacLellan) (1972) [reprinted catalogue and handbook, circa 1912]. Sentinel Steam Waggons. Wakefield: EP Publishing. ISBN   0-85409-761-9.
  6. Rayner, Derek (2003). Steam Wagons. Shire Publications (Shire Album 413). p. 20. ISBN   0-7478-0551-2. OCLC   51271459.
  7. "LNER Encyclopedia: The Sentinel Steam Railcars". www.lner.info.
  8. Douglas Self. "The Colombia Steam Motor Locomotive".
  9. "Sentinel locomotives & railcars". www.steamindex.com.