Ultrasonic motor

Last updated
Ultrasonic motor Ultrasonic motor.jpg
Ultrasonic motor

An ultrasonic motor is a type of piezoelectric motor powered by the ultrasonic vibration of a component, the stator, placed against another component, the rotor or slider depending on the scheme of operation (rotation or linear translation). Ultrasonic motors differ from other piezoelectric motors in several ways, though both typically use some form of piezoelectric material, most often lead zirconate titanate and occasionally lithium niobate or other single-crystal materials. The most obvious difference is the use of resonance to amplify the vibration of the stator in contact with the rotor in ultrasonic motors. Ultrasonic motors also offer arbitrarily large rotation or sliding distances, while piezoelectric actuators are limited by the static strain that may be induced in the piezoelectric element.

Contents

One common application of ultrasonic motors is in camera lenses where they are used to move lens elements as part of the auto-focus system. Ultrasonic motors replace the noisier and often slower micro-motor in this application.

Mechanism

Dry friction is often used in contact, and the ultrasonic vibration induced in the stator is used both to impart motion to the rotor and to modulate the frictional forces present at the interface. The friction modulation allows bulk motion of the rotor (i.e., for farther than one vibration cycle); without this modulation, ultrasonic motors would fail to operate.

Two different ways are generally available to control the friction along the stator-rotor contact interface, traveling-wave vibration and standing-wave vibration. Some of the earliest versions of practical motors in the 1970s, by Sashida, [1] for example, used standing-wave vibration in combination with fins placed at an angle to the contact surface to form a motor, albeit one that rotated in a single direction. Later designs by Sashida and researchers at Matsushita, ALPS, and Canon made use of traveling-wave vibration to obtain bi-directional motion, and found that this arrangement offered better efficiency and less contact interface wear. An exceptionally high-torque 'hybrid transducer' ultrasonic motor uses circumferentially-poled and axially-poled piezoelectric elements together to combine axial and torsional vibration along the contact interface, representing a driving technique that lies somewhere between the standing and traveling-wave driving methods.

A key observation in the study of ultrasonic motors is that the peak vibration that may be induced in structures occurs at a relatively constant vibration velocity regardless of frequency. The vibration velocity is simply the time derivative of the vibration displacement in a structure, and is not (directly) related to the speed of the wave propagation within a structure. Many engineering materials suitable for vibration permit a peak vibration velocity of around 1 m/s. At low frequencies 50 Hz, say a vibration velocity of 1 m/s in a woofer would give displacements of about 10 mm, which is visible. As the frequency is increased, the displacement decreases, and the acceleration increases. As the vibration becomes inaudible at 20 kHz or so, the vibration displacements are in the tens of micrometers, and motors have been built [2] that operate using 50 MHz surface acoustic wave (SAW) that have vibrations of only a few nanometers in magnitude. Such devices require care in construction to meet the necessary precision to make use of these motions within the stator.

More generally, there are two types of motors, contact and non-contact, the latter of which is rare and requires a working fluid to transmit the ultrasonic vibrations of the stator toward the rotor. Most versions use air, such as some of the earliest versions by Hu Junhui. [3] [4] Research in this area continues, particularly in near-field acoustic levitation for this sort of application. [5] (This is different from far-field acoustic levitation, which suspends the object at half to several wavelengths away from the vibrating object.)

Applications

Canon was one of the pioneers of the ultrasonic motor, and made the "USM" famous in the late 1980s by incorporating it into its autofocus lenses for the Canon EF lens mount. Numerous patents on ultrasonic motors have been filed by Canon, its chief lensmaking rival Nikon, and other industrial concerns since the early 1980s. Canon has not only included an ultrasonic motor (USM) in their DSLR lenses, but also in the Canon PowerShot SX1 IS bridge camera. [6] The ultrasonic motor is now used in many consumer and office electronics requiring precision rotations over long periods of time.

The technology has been applied to photographic lenses by a variety of companies under different names:

See also

Related Research Articles

Acoustics Branch of physics involving mechanical waves

Acoustics is a branch of physics that deals with the study of mechanical waves in gases, liquids, and solids including topics such as vibration, sound, ultrasound and infrasound. A scientist who works in the field of acoustics is an acoustician while someone working in the field of acoustics technology may be called an acoustical engineer. The application of acoustics is present in almost all aspects of modern society with the most obvious being the audio and noise control industries.

Piezoelectricity Electric charge that accumulates in certain solids

Piezoelectricity is the electric charge that accumulates in certain solid materials—such as crystals, certain ceramics, and biological matter such as bone, DNA, and various proteins—in response to applied mechanical stress. The word piezoelectricity means electricity resulting from pressure and latent heat. It is derived from the Greek word πιέζειν; piezein, which means to squeeze or press, and ἤλεκτρον ēlektron, which means amber, an ancient source of electric charge.

Stepper motor Electric step motor

A stepper motor, also known as step motor or stepping motor, is a brushless DC electric motor that divides a full rotation into a number of equal steps. The motor's position can be commanded to move and hold at one of these steps without any position sensor for feedback, as long as the motor is correctly sized to the application in respect to torque and speed.

A transducer is a device that converts energy from one form to another. Usually a transducer converts a signal in one form of energy to a signal in another.

Magnetic bearing

A magnetic bearing is a type of bearing that supports a load using magnetic levitation. Magnetic bearings support moving parts without physical contact. For instance, they are able to levitate a rotating shaft and permit relative motion with very low friction and no mechanical wear. Magnetic bearings support the highest speeds of any kind of bearing and have no maximum relative speed.

Brushless DC electric motor Synchronous electric motor powered by an inverter

A brushless DC electric motor, also known as an electronically commutated motor or synchronous DC motor, is a synchronous motor using a direct current (DC) electric power supply. It uses an electronic closed loop controller to switch DC currents to the motor windings producing magnetic fields which effectively rotate in space and which the permanent magnet rotor follows. The controller adjusts the phase and amplitude of the DC current pulses to control the speed and torque of the motor. This control system is an alternative to the mechanical commutator (brushes) used in many conventional electric motors.

Piezoelectric motor

A piezoelectric motor or piezo motor is a type of electric motor based on the change in shape of a piezoelectric material when an electric field is applied, as a consequence of the converse piezoelectric effect. An electrical circuit makes acoustic or ultrasonic vibrations in the piezoelectric material, most often lead zirconate titanate and occasionally lithium niobate or other single-crystal materials, which can produce linear or rotary motion depending on their mechanism. Examples of types piezoelectric motors include inchworm motors, stepper and slip-stick motors as well as ultrasonic motors which can further be further categorized into standing wave and travelling wave motors. Piezoelectric motors typically use a cyclic stepping motion, which allows the oscillation of the crystals to produce an arbitrarily large motion, as opposed to most other piezoelectric actuators where the range of motion is limited by the static strain that may be induced in the piezoelectric element.

Linear actuator Actuator that creates motion in a straight line

A linear actuator is an actuator that creates motion in a straight line, in contrast to the circular motion of a conventional electric motor. Linear actuators are used in machine tools and industrial machinery, in computer peripherals such as disk drives and printers, in valves and dampers, and in many other places where linear motion is required. Hydraulic or pneumatic cylinders inherently produce linear motion. Many other mechanisms are used to generate linear motion from a rotating motor.

A thin-film bulk acoustic resonator is a device consisting of a piezoelectric material manufactured by thin film methods between two conductive – typically metallic – electrodes and acoustically isolated from the surrounding medium. The operation is based on the piezoelectricity of the piezolayer between the electrodes.

Ultrasound is sound waves with frequencies higher than the upper audible limit of human hearing.

Acoustic levitation

Acoustic levitation is a method for suspending matter in air against gravity using acoustic radiation pressure from high intensity sound waves.

Ultrasonic transducer Acoustic sensor

Ultrasonic transducers and ultrasonic sensors are devices that generate or sense ultrasound energy. They can be divided into three broad categories: transmitters, receivers and transceivers. Transmitters convert electrical signals into ultrasound, receivers convert ultrasound into electrical signals, and transceivers can both transmit and receive ultrasound.

Ultrasonic machining

Ultrasonic machining is a subtractive manufacturing process that removes material from the surface of a part through high frequency, low amplitude vibrations of a tool against the material surface in the presence of fine abrasive particles. The tool travels vertically or orthogonal to the surface of the part at amplitudes of 0.05 to 0.125 mm. The fine abrasive grains are mixed with water to form a slurry that is distributed across the part and the tip of the tool. Typical grain sizes of the abrasive material range from 100 to 1000, where smaller grains produce smoother surface finishes.

Sonotrode

In ultrasonic machining, welding and mixing, a sonotrode is a tool that creates ultrasonic vibrations and applies this vibrational energy to a gas, liquid, solid or tissue.

Acoustic resonance spectroscopy (ARS) is a method of spectroscopy in the acoustic region, primarily the sonic and ultrasonic regions. ARS is typically much more rapid than HPLC and NIR. It is non destructive and requires no sample preparation as the sampling waveguide can simply be pushed into a sample powder/liquid or in contact with a solid sample. To date, the AR spectrometer has successfully differentiated and quantified sample analytes in various forms;. It has been used to measure and monitor the progression of chemical reactions, such as the setting and hardening of concrete from cement paste to solid. Acoustic spectrometry has also been used to measure the volume fraction of colloids in a dispersion medium, as well as for the investigation of physical properties of colloidal dispersions, such as aggregation and particle size distribution. Typically, these experiments are carried out with sinusoidal excitation signals and the experimental observation of signal attenuation. From a comparison of theoretical attenuation to experimental observation, the particle size distribution and aggregation phenomena are inferred.

A device generating linear or rotational motion using carbon nanotube(s) as the primary component, is termed a nanotube nanomotor. Nature already has some of the most efficient and powerful kinds of nanomotors. Some of these natural biological nanomotors have been re-engineered to serve desired purposes. However, such biological nanomotors are designed to work in specific environmental conditions. Laboratory-made nanotube nanomotors on the other hand are significantly more robust and can operate in diverse environments including varied frequency, temperature, mediums and chemical environments. The vast differences in the dominant forces and criteria between macroscale and micro/nanoscale offer new avenues to construct tailor-made nanomotors. The various beneficial properties of carbon nanotubes makes them the most attractive material to base such nanomotors on.

The Ultrasonic/Sonic Driller/Corer (USDC) is a drilling device that uses vibrations in order to hammer its bit through materials, as opposed to traditional drilling methods. The drill uses a piezoelectric actuator as its source of power, and utilizes a variety of 'horns' to vibrate, or hammer, its bit through the material. A prototype of the drill was first released by NASA in April 2000, which weighed 1.5 lb. (.7 kg) and had the capacity to drill half-inch holes into granite using only 10 watts of power, whereas the modern household half-inch drill requires 750 watts. The USDC was originally designed to be able to drill through very rigid rock surfaces that would otherwise be damaged by a rotary drill, but has also shown potential usefulness to the field of medicine. It is the specific characteristics of the drill that make it ideal or practical for certain situations.

Alper Erturk

Alper Erturk is a mechanical engineer and the Woodruff Professor in the George W. Woodruff School of Mechanical Engineering at Georgia Institute of Technology.

Electromagnetically induced acoustic noise , electromagnetically excited acoustic noise, or more commonly known as coil whine, is audible sound directly produced by materials vibrating under the excitation of electromagnetic forces. Some examples of this noise include the mains hum, hum of transformers, the whine of some rotating electric machines, or the buzz of fluorescent lamps. The hissing of high voltage transmission lines is due to corona discharge, not magnetism.

Kenji Uchino

Kenji Uchino is an American electronics engineer, physicist, academic, inventor and industry executive. He is currently a Professor of Electrical Engineering at Pennsylvania State University, where he also directs the International Center for Actuators and Transducers at Materials Research Institute. He is the former Associate Director at The US Office of Naval Research – Global Tokyo Office.

References

  1. Ueha, S.; Tomikawa, Y.; Kurosawa, M.; Nakamura, N. (December 1993), Ultrasonic Motors: Theory and Applications, Clarendon Press, ISBN   0-19-859376-7
  2. Shigematsu, T.; Kurosawa, M.K.; Asai, K. (April 2003), "Nanometer stepping drives of surface acoustic wave motor", IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control, vol. 50, IEEE, pp. 376–385
  3. Hu, Junhui; Li, Guorong; Lai Wah Chan, Helen; Loong Choy, Chung (May 2001), "A standing wave-type noncontact linear ultrasonic motor", IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control, vol. 48, issue 3, IEEE, pp. 699–708
  4. Hu, Junhui; Nakamura, Kentaro; Ueha, Sadauki (May 1997), "An analysis of a noncontact ultrasonic motor with an ultrasonically levitated rotor", Ultrasonics, vol. 35, Elsevier, pp. 459–467
  5. Koyama, D.; Takeshi, Ide; Friend, J.R.; Nakamura, K.; Ueha, S. (September 2005), "An ultrasonically levitated non-contact sliding table with the traveling vibrations on fine-ceramic beams", 2005 IEEE Ultrasonics Symposium, vol. 3, IEEE, pp. 1538–1541
  6. "Canon PowerShot SX1 IS - Cameralabs". cameralabs.com. 2 December 2009.
General