Aerodynamic heating

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Aerodynamic heating is the heating of a solid body produced by its high-speed passage through air. In science and engineering, an understanding of aerodynamic heating is necessary for predicting the behaviour of meteoroids which enter the Earth's atmosphere, to ensure spacecraft safely survive atmospheric reentry, and for the design of high-speed aircraft and missiles.

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Aircraft

The effects of aerodynamic heating on the temperature of the skin, and subsequent heat transfer into the structure, the cabin, the equipment bays and the electrical, hydraulic and fuel systems, have to be incorporated in the design of supersonic and hypersonic aircraft and missiles.

One of the main concerns caused by aerodynamic heating arises in the design of the wing. For subsonic speeds, two main goals of wing design are minimizing weight and maximizing strength. Aerodynamic heating, which occurs at supersonic and hypersonic speeds, adds an additional consideration in wing structure analysis. An idealized wing structure is made up of spars, stringers, and skin segments. In a wing that normally experiences subsonic speeds, there must be a sufficient number of stringers to withstand the axial and bending stresses induced by the lift force acting on the wing. In addition, the distance between the stringers must be small enough that the skin panels do not buckle, and the panels must be thick enough to withstand the shear stress and shear flow present in the panels due to the lifting force on the wing. However, the weight of the wing must be made as small as possible, so the choice of material for the stringers and the skin is an important factor.[ citation needed ]

At supersonic speeds, aerodynamic heating adds another element to this structural analysis. At normal speeds, spars and stringers experience a load called Delta P, which is a function of the lift force, first and second moments of inertia, and length of the spar. When there are more spars and stringers, the Delta P in each member is reduced, and the area of the stringer can be reduced to meet critical stress requirements. However, the increase in temperature caused by energy flowing from the air (heated by skin friction at these high speeds) adds another load factor, called a thermal load, to the spars. This thermal load increases the net force felt by the stringers, and thus the area of the stringers must be increased in order for the critical stress requirement to be met.[ citation needed ]

Another issue that aerodynamic heating causes for aircraft design is the effect of high temperatures on common material properties. Common materials used in aircraft wing design, such as aluminum and steel, experience a decrease in strength as temperatures get extremely high. The Young's Modulus of the material, defined as the ratio between stress and strain experienced by the material, decreases as the temperature increases. Young's Modulus is critical in the selection of materials for wing, as a higher value lets the material resist the yield and shear stress caused by the lift and thermal loads. This is because Young's Modulus is an important factor in the equations for calculating the critical buckling load for axial members and the critical buckling shear stress for skin panels. If the Young's Modulus of the material decreases at high temperatures caused by aerodynamic heating, then the wing design will call for larger spars and thicker skin segments in order to account for this decrease in strength as the aircraft goes supersonic. There are some materials that retain their strength at the high temperatures that aerodynamic heating induces. For example, Inconel X-750 was used on parts of the airframe of the X-15, a North American aircraft that flew at hypersonic speeds in 1958. [1] [2] Titanium is another high-strength material, even at high temperatures, and is often used for wing frames of supersonic aircraft. The SR-71 used titanium skin panels painted black to reduce the temperature [3] and corrugated to accommodate expansion. [4] Another important design concept for early supersonic aircraft wings was using a small thickness-to-chord ratio, so that the speed of the flow over the airfoil does not increase too much from the free stream speed. As the flow is already supersonic, increasing the speed even more would not be beneficial for the wing structure. Reducing the thickness of the wing brings the top and bottom stringers closer together, reducing the total moment of inertia of the structure. This increases axial load in the stringers, and thus the area, and weight, of the stringers must be increased. Some designs for hypersonic missiles have used liquid cooling of the leading edges (usually the fuel en route to the engine). The Sprint missile's heat shield needed several design iterations for Mach 10 temperatures. [5]

Reentry vehicles

Heating caused by the very high reentry speeds (greater than Mach 20) is sufficient to destroy the vehicle unless special techniques are used. The early space capsules such as used on Mercury, Gemini, and Apollo were given blunt shapes to produce a stand-off bow shock, allowing most of the heat to dissipate into the surrounding air. Additionally, these vehicles had ablative material that sublimates into a gas at high temperature. The act of sublimation absorbs the thermal energy from the aerodynamic heating and erodes the material rather than heating the capsule. The surface of the heat shield for the Mercury spacecraft had a coating of aluminium with glassfiber in many layers. As the temperature rose to 1,100 °C (1,400 K) the layers would evaporate and take the heat with it. The spacecraft would become hot but not harmfully so. [6] The Space Shuttle used insulating tiles on its lower surface to absorb and radiate heat while preventing conduction to the aluminium airframe. Damage to the heat shield during liftoff of Space Shuttle Columbia contributed to its destruction upon reentry.

See also

Related Research Articles

<span class="mw-page-title-main">Aerodynamics</span> Branch of dynamics concerned with studying the motion of air

Aerodynamics is the study of the motion of air, particularly when affected by a solid object, such as an airplane wing. It involves topics covered in the field of fluid dynamics and its subfield of gas dynamics, and is an important domain of study in aeronautics. The term aerodynamics is often used synonymously with gas dynamics, the difference being that "gas dynamics" applies to the study of the motion of all gases, and is not limited to air. The formal study of aerodynamics began in the modern sense in the eighteenth century, although observations of fundamental concepts such as aerodynamic drag were recorded much earlier. Most of the early efforts in aerodynamics were directed toward achieving heavier-than-air flight, which was first demonstrated by Otto Lilienthal in 1891. Since then, the use of aerodynamics through mathematical analysis, empirical approximations, wind tunnel experimentation, and computer simulations has formed a rational basis for the development of heavier-than-air flight and a number of other technologies. Recent work in aerodynamics has focused on issues related to compressible flow, turbulence, and boundary layers and has become increasingly computational in nature.

<span class="mw-page-title-main">Atmospheric entry</span> Passage of an object through the gases of an atmosphere from outer space

Atmospheric entry is the movement of an object from outer space into and through the gases of an atmosphere of a planet, dwarf planet, or natural satellite. There are two main types of atmospheric entry: uncontrolled entry, such as the entry of astronomical objects, space debris, or bolides; and controlled entry of a spacecraft capable of being navigated or following a predetermined course. Technologies and procedures allowing the controlled atmospheric entry, descent, and landing of spacecraft are collectively termed as EDL.

<span class="mw-page-title-main">Hypersonic speed</span> Speed that exceeds five times the speed of sound (Mach 5 and above)

In aerodynamics, a hypersonic speed is one that exceeds five times the speed of sound, often stated as starting at speeds of Mach 5 and above.

<span class="mw-page-title-main">Cantilever</span> Beam anchored at only one end

A cantilever is a rigid structural element that extends horizontally and is unsupported at one end. Typically it extends from a flat vertical surface such as a wall, to which it must be firmly attached. Like other structural elements, a cantilever can be formed as a beam, plate, truss, or slab.

<span class="mw-page-title-main">Compressibility</span> Measure of the relative volume change of a fluid or solid as a response to a pressure change

In thermodynamics and fluid mechanics, the compressibility is a measure of the instantaneous relative volume change of a fluid or solid as a response to a pressure change. In its simple form, the compressibility may be expressed as

<span class="mw-page-title-main">Waverider</span> Hypersonic aircraft design

A waverider is a hypersonic aircraft design that improves its supersonic lift-to-drag ratio by using the shock waves being generated by its own flight as a lifting surface, a phenomenon known as compression lift.

In engineering, a heat shield is a component designed to protect an object or a human operator from being burnt or overheated by dissipating, reflecting, and/or absorbing heat. The term is most often used in reference to exhaust heat management and to systems for dissipating frictional heat. Heat shields are used most commonly in automotive and aerospace.

<span class="mw-page-title-main">Buckling</span> Sudden change in shape of a structural component under load

In structural engineering, buckling is the sudden change in shape (deformation) of a structural component under load, such as the bowing of a column under compression or the wrinkling of a plate under shear. If a structure is subjected to a gradually increasing load, when the load reaches a critical level, a member may suddenly change shape and the structure and component is said to have buckled. Euler's critical load and Johnson's parabolic formula are used to determine the buckling stress of a column.

Thermal shock is a phenomenon characterized by a rapid change in temperature that results in a transient mechanical load on an object. The load is caused by the differential expansion of different parts of the object due to the temperature change. This differential expansion can be understood in terms of strain, rather than stress. When the strain exceeds the tensile strength of the material, it can cause cracks to form and eventually lead to structural failure.

<span class="mw-page-title-main">Nose cone</span> Foremost tip of aircraft, rockets, and missiles

A nose cone is the conically shaped forwardmost section of a rocket, guided missile or aircraft, designed to modulate oncoming airflow behaviors and minimize aerodynamic drag. Nose cones are also designed for submerged watercraft such as submarines, submersibles and torpedoes, and in high-speed land vehicles such as rocket cars and velomobiles.

<span class="mw-page-title-main">Drag-reducing aerospike</span>

A drag-reducing aerospike is a device used to reduce the forebody pressure aerodynamic drag of blunt bodies at supersonic speeds. The aerospike creates a detached shock ahead of the body. Between the shock and the forebody a zone of recirculating flow occurs which acts like a more streamlined forebody profile, reducing the drag.

<span class="mw-page-title-main">Space Shuttle thermal protection system</span> Space Shuttle heat shielding system

The Space Shuttle thermal protection system (TPS) is the barrier that protected the Space Shuttle Orbiter during the searing 1,650 °C (3,000 °F) heat of atmospheric reentry. A secondary goal was to protect from the heat and cold of space while in orbit.

<span class="mw-page-title-main">Reentry capsule</span> Part of a space capsule

A reentry capsule is the portion of a space capsule which returns to Earth following a spaceflight. The shape is determined partly by aerodynamics; a capsule is aerodynamically stable falling blunt end first, which allows only the blunt end to require a heat shield for atmospheric entry. A crewed capsule contains the spacecraft's instrument panel, limited storage space, and seats for crew members. Because a capsule shape has little aerodynamic lift, the final descent is via parachute, either coming to rest on land, at sea, or by active capture by an aircraft. In contrast, the development of spaceplane reentry vehicles attempts to provide a more flexible reentry profile.

<span class="mw-page-title-main">Supersonic aircraft</span> Aircraft that travels faster than the speed of sound

A supersonic aircraft is an aircraft capable of supersonic flight, that is, flying faster than the speed of sound. Supersonic aircraft were developed in the second half of the twentieth century. Supersonic aircraft have been used for research and military purposes, but only two supersonic aircraft, the Tupolev Tu-144 and the Concorde, ever entered service for civil use as airliners. Fighter jets are the most common example of supersonic aircraft.

<span class="mw-page-title-main">Aeroshell</span> Shell which protects a spacecraft during atmospheric reentry

An aeroshell is a rigid heat-shielded shell that helps decelerate and protects a spacecraft vehicle from pressure, heat, and possible debris created by drag during atmospheric entry. Its main components consist of a heat shield and a back shell. The heat shield absorbs heat caused by air compression in front of the spacecraft during its atmospheric entry. The back shell carries the load being delivered, along with important components such as a parachute, rocket engines, and monitoring electronics like an inertial measurement unit that monitors the orientation of the shell during parachute-slowed descent.

Redux is the generic name of a family of phenol–formaldehyde/polyvinyl–formal adhesives developed by Aero Research Limited (ARL) at Duxford, UK, in the 1940s, subsequently produced by Ciba (ARL). The brand name is now also used for a range of epoxy and bismaleimide adhesives manufactured by Hexcel. The name is a contraction of REsearch at DUXford.

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<span class="mw-page-title-main">Non-ballistic atmospheric entry</span> Glide and reentry mechanisms that use aerodynamic lift in the upper atmosphere

Non-ballistic atmospheric entry is a class of atmospheric entry trajectories that follow a non-ballistic trajectory by employing aerodynamic lift in the high upper atmosphere. It includes trajectories such as skip and glide.

References

  1. Käsmann, Ferdinand C. W. (1999). Die schnellsten Jets der Welt: Weltrekord-Flugzeuge[The Fastest Jets in the World: World Record Aircraft] (in German). Kolpingring, Germany: Aviatic Verlag. p. 105. ISBN   3-925505-26-1.
  2. Weisshaar, Dr. Terry A. (2011). Aerospace Structures- an Introduction to Fundamental Problems. Purdue University. p. 18.
  3. Rich, Ben R.; Janos, Leo (1994). Skunk works: a personal memoir of my years at Lockheed. Warner Books. p. 218. ISBN   0751515035.
  4. Johnson, Clarence L.; Smith, Maggie (1985). Kelly: more than my share of it all. Washington, D.C.: Smithsonian Institution Press. p. 141. ISBN   0874744911.
  5. Bell Labs 1974, 9-17
  6. "How Project Mercury Worked". How Stuff Works. 4 May 2001. Retrieved 2011-10-04.

Further reading