A bridgewire or bridge wire, also known as a hot bridge wire (HBW), is a relatively thin resistance wire used to set off a pyrotechnic composition serving as pyrotechnic initiator. By passing of electric current it is heated to a high temperature that starts the exothermic chemical reaction of the attached composition. After successful firing, the bridgewire melts, resulting in an open circuit.
Usually a thin nichrome wire is used. Some applications also use platinum-silver alloy; other bridgewire materials in use are platinum, gold, silver, tungsten, etc. Care has to be taken when selecting the material as it is in direct contact with the pyrotechnic composition and should not undergo corrosion in such conditions. Another material, able to actively release chemical energy, is Pyrofuze, aluminium wire clad with palladium; when being heated it undergoes strongly exothermic reaction as the molten metals form an alloy. A variant with the same function consists of laminated thin alternate layers of aluminium and nickel. Carbon bridge is a thin spot of colloidal graphite used as the bridgewire. Some variants use a conductive pyrotechnic composition as the resistive material. In amateur rocketry, grossly overloaded low wattage metal film resistors and 0805 Surface-mount technology resistors are also used. [1]
A shallow notch cut into the center of the bridgewire promotes gross localized overheating instead of homogeneous heating of the entire bridgewire. This may improve the bridgewire performance in some applications.
Bridgewires are used in diverse applications; to trigger detonators, electric matches, squibs, electric blasting caps, pyrotechnic fasteners, and more. Bridgewires dipped in a suitable pyrotechnic composition (pyrogen) are known as electric matches. Pyrogens with content of magnesium allow reaching very high combustion temperatures.
Devices using bridgewires, whether for initiating an explosion ("electroexplosive") or for nonexplosive purposes, are called bridge wire actuated devices (BWAD). [2]
Bridgewires, especially connected to longer cables, may be susceptible to initiation by currents induced by external electromagnetic fields. [3]
By passing an extremely high amount of electric current through the bridgewire, it gets rapidly vaporized, causing a small explosion. This is exploited in exploding-bridgewire detonators (EBWs), used for very safe and highly precise initiation of explosives, e.g. in nuclear weapons.
An explosive is a reactive substance that contains a great amount of potential energy that can produce an explosion if released suddenly, usually accompanied by the production of light, heat, sound, and pressure. An explosive charge is a measured quantity of explosive material, which may either be composed solely of one ingredient or be a mixture containing at least two substances.
Thermite is a pyrotechnic composition of metal powder and metal oxide. When ignited by heat, thermite undergoes an exothermic reduction-oxidation (redox) reaction. Most varieties are not explosive, but can create brief bursts of heat and high temperature in a small area. Its form of action is similar to that of other fuel-oxidizer mixtures, such as black powder.
In electronics and electromagnetism, the electrical resistance of an object is a measure of its opposition to the flow of electric current. The reciprocal quantity is electrical conductance, and is the ease with which an electric current passes. Electrical resistance shares some conceptual parallels with the notion of mechanical friction. The SI unit of electrical resistance is the ohm, while electrical conductance is measured in siemens (S).
A detonator, frequently a blasting cap, is a device used to trigger an explosive device. Detonators can be chemically, mechanically, or electrically initiated, the last two being the most common.
The exploding-bridgewire detonator is a type of detonator used to initiate the detonation reaction in explosive materials, similar to a blasting cap because it is fired using an electric current. EBWs use a different physical mechanism than blasting caps, using more electricity delivered much more rapidly, and explode in a much more precise timing after the electric current is applied, by the process of exploding wire method. This has led to their common use in nuclear weapons.
Nichrome is a family of alloys of nickel, chromium, and often iron commonly used as resistance wire, heating elements in things like toasters and space heaters, in some dental restorations (fillings) and in a few other applications.
A heating element converts electrical energy into heat through the process of Joule heating. Electric current through the element encounters resistance, resulting in heating of the element. Unlike the Peltier effect, this process is independent of the direction of current.
A slapper detonator, also called exploding foil initiator (EFI), is a relatively recent kind of a detonator developed by Lawrence Livermore National Laboratory, US Patent No. 4,788,913. It is an improvement of the earlier exploding-bridgewire detonator; instead of directly coupling the shock wave from the exploding wire, the expanding plasma from an explosion of a metal foil drives another thin plastic or metal foil called a "flyer" or a "slapper" across a gap, and its high-velocity impact on the explosive then delivers the energy and shock needed to initiate a detonation. Normally all the slapper's kinetic energy is supplied only by the heating of the plasma by the current passing through it, though constructions with a "back strap" to further drive the plasma forward by magnetic field exist too. This assembly is quite efficient; up to 30% of the electrical energy can be converted to the slapper's kinetic energy.
Aluminothermic reactions are exothermic chemical reactions using aluminium as the reducing agent at high temperature. The process is industrially useful for production of alloys of iron. The most prominent example is the thermite reaction between iron oxides and aluminium to produce iron itself:
A pyrotechnic fastener is a fastener, usually a nut or bolt, that incorporates a pyrotechnic charge that can be initiated remotely. One or more explosive charges embedded within the bolt are typically activated by an electric current, and the charge breaks the bolt into two or more pieces. The bolt is typically scored around its circumference at the point(s) where the severance should occur. Such bolts are often used in space applications to ensure separation between rocket stages, because they are lighter and much more reliable than mechanical latches.
Resistance wire is wire intended for making electrical resistors. It is better if the alloy used has a high resistivity, since a shorter wire can then be used. In many situations, the stability of the resistor is of primary importance, and thus the alloy's temperature coefficient of resistivity and corrosion resistance play a large part in material selection.
An electric match is a device that uses an externally applied electric current to ignite a combustible compound.
A pyrotechnic composition is a substance or mixture of substances designed to produce an effect by heat, light, sound, gas/smoke or a combination of these, as a result of non-detonative self-sustaining exothermic chemical reactions. Pyrotechnic substances do not rely on oxygen from external sources to sustain the reaction.
Exothermic welding, also known as exothermic bonding, thermite welding (TW), and thermit welding, is a welding process that employs molten metal to permanently join the conductors. The process employs an exothermic reaction of a thermite composition to heat the metal, and requires no external source of heat or current. The chemical reaction that produces the heat is an aluminothermic reaction between aluminium powder and a metal oxide.
A pyrotechnic initiator is a device containing a pyrotechnic composition used primarily to ignite other, more difficult-to-ignite materials, e.g. thermites, gas generators, and solid-fuel rockets. The name is often used also for the compositions themselves.
In the U.S. military, reactive materials (RM) are a new class of materials currently being investigated by the Office of Naval Research and others as a means to increase the lethality of direct-hit or fragmentation warheads. Reactive materials are similar to insensitive high explosives, but are usually thermite-like pyrotechnic compositions of two or more nonexplosive solid materials, which stay inert and do not react with each other until subjected to a sufficiently strong mechanical, electrical or laser stimulus, after which they undergo fast burning or explosion with release of high amount of chemical energy in addition to their kinetic energy. Fragments or projectiles made of such materials have therefore greater damaging effect than inert ones, with expected lethality increase up to 500%.
Soldering is a process in which two or more items are joined together by melting and putting a filler metal (solder) into the joint, the filler metal having a lower melting point than the adjoining metal. Unlike welding, soldering does not involve melting the work pieces. In brazing, the work piece metal also does not melt, but the filler metal is one that melts at a higher temperature than in soldering. In the past, nearly all solders contained lead, but environmental and health concerns have increasingly dictated use of lead-free alloys for electronics and plumbing purposes.
Reactive multi-layer foils are a class of reactive materials, sometimes referred to as a pyrotechnic initiator of two mutually reactive metals, sputtered to form thin layers that create a laminated foil. On initiation by a heat pulse, delivered by a bridge wire, a laser pulse, an electric spark, a flame, or by other means, the metals undergo self-sustaining exothermic reaction, producing an intermetallic compound. The reaction occurs in solid and liquid phase only, without releasing any gas.
This is an alphabetized glossary of terms pertaining to lighting fires, along with their definitions. Firelighting is the process of starting a fire artificially. Fire was an essential tool in early human cultural development. The ignition of any fire, whether natural or artificial, requires completing the fire triangle, usually by initiating the combustion of a suitably flammable material.
The exploding wire method or EWM is a way to generate plasma that consists in sending a strong enough pulse of electric current through a thin wire of some electrically conductive material. The resistive heating vaporizes the wire, and an electric arc through that vapor creates an explosive shockwave.