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A pyrotechnic composition is a substance or mixture of substances designed to produce an effect by heat, light, sound, gas/smoke or a combination of these, as a result of non-detonative self-sustaining exothermic chemical reactions. Pyrotechnic substances do not rely on oxygen from external sources to sustain the reaction.
Basic types of pyrotechnic compositions are:
Some pyrotechnic compositions are used in industry and aerospace for generation of large volumes of gas in gas generators (e.g. in airbags), in pyrotechnic fasteners, and in other similar applications. They are also used in military pyrotechnics, when production of large amount of noise, light, or infrared radiation is required; e.g. missile decoy flares, flash powders, and stun grenades. A new class of reactive material compositions is now under investigation by military.
Many pyrotechnic compositions – especially involving aluminium and perchlorates – are often highly sensitive to friction, impact, and static electricity. Even as little as 0.1–10 millijoules spark can set off certain mixtures.
Pyrotechnic compositions are usually homogenized mixtures of small particles of fuels and oxidizers. The particles can be grains or flakes. Generally, the higher the surface area of the particles, the higher the reaction rate and burning speed. For some purposes, binders are used to turn the powder into a solid material.
Typical fuels are based on metal or metalloid powders. A flash powder composition may specify multiple different fuels. Some fuels can also serve as binders. Common fuels include:
When metallic fuels are used, the metal particle size is important. A larger surface area to volume ratio leads to a faster reaction; this means that smaller particle sizes produce a faster-burning composition. The shape also matters. Spherical particles, like those produced by atomizing molten metal, are undesirable. Thin and flat particles, like those produced by milling metal foil, have higher reaction surface and therefore are ideal when faster reaction is desired. Using nanoparticles can drastically affect the reaction rates; metastable intermolecular composites exploit this.
A suitable metal fuel may be dangerous on its own, even before it is mixed with an oxidizer. Careful handling is required to avoid the production of pyrophoric metal powders.
Perchlorates, chlorates and nitrates are the most commonly used oxidizers for flash powders. Other possibilities include permanganates, chromates, and some oxides. Generally, the less the oxidizer, the slower the burning and the more light produced. For use at very high temperatures, sulfates can be used as oxidizers in combination with very strongly reducing fuels.
Oxidizers in use include:
Corresponding sodium salts can be substituted for potassium ones.
An explosive is a reactive substance that contains a great amount of potential energy that can produce an explosion if released suddenly, usually accompanied by the production of light, heat, sound, and pressure. An explosive charge is a measured quantity of explosive material, which may either be composed solely of one ingredient or be a mixture containing at least two substances.
A solid-propellant rocket or solid rocket is a rocket with a rocket engine that uses solid propellants (fuel/oxidizer). The earliest rockets were solid-fuel rockets powered by gunpowder; they were used in warfare by the Chinese, Persians, Mongols, and Indians as early as the 13th century.
Ammonium perchlorate ("AP") is an inorganic compound with the formula NH4ClO4. It is a colorless or white solid that is soluble in water. It is a powerful oxidizer. Combined with a fuel, it can be used as a rocket propellant. Its instability has involved it in a number of accidents, such as the PEPCON disaster.
Potassium chlorate is a compound containing potassium, chlorine and oxygen, with the molecular formula KClO3. In its pure form, it is a white crystalline substance. After sodium chlorate, it is the second most common chlorate in industrial use. It is a strong oxidizing agent and its most important application is in safety matches. In other applications it is mostly obsolete and has been replaced by safer alternatives in recent decades. It has been used
The chlorate anion has the formula ClO−
3. In this case, the chlorine atom is in the +5 oxidation state. "Chlorate" can also refer to chemical compounds containing this anion; chlorates are the salts of chloric acid. "Chlorate", when followed by a Roman numeral in parentheses, e.g. chlorate (VII), refers to a particular oxyanion of chlorine.
A sparkler is a type of hand-held firework that burns slowly while emitting bright, intense colored flames, sparks, and other effects.
Potassium perchlorate is the inorganic salt with the chemical formula KClO4. Like other perchlorates, this salt is a strong oxidizer although it usually reacts very slowly with organic substances. This, usually obtained as a colorless, crystalline solid, is a common oxidizer used in fireworks, ammunition percussion caps, explosive primers, and is used variously in propellants, flash compositions, stars, and sparklers. It has been used as a solid rocket propellant, although in that application it has mostly been replaced by the higher performance ammonium perchlorate. KClO4 has the lowest solubility of the alkali metal perchlorates (1.5 g in 100 mL of water at 25 °C).
Flash powder is a pyrotechnic composition, a mixture of oxidizer and metallic fuel, which burns quickly and if confined produces a loud noise. It is widely used in theatrical pyrotechnics and fireworks and was once used for flashes in photography.
A pyrotechnic colorant is a chemical compound which causes a flame to burn with a particular color. These are used to create the colors in pyrotechnic compositions like fireworks and colored fires. The color-producing species are usually created from other chemicals during the reaction. Metal salts are commonly used; elemental metals are used rarely.
Rocket Candy, or R-Candy, is a type of rocket propellant for model rockets made with sugar as a fuel, and containing an oxidizer. The propellant can be divided into three groups of components: the fuel, the oxidizer, and the additive(s). In the past, sucrose was most commonly used as fuel. Modern formulations most commonly use sorbitol for its ease of production. The most common oxidizer is potassium nitrate (KNO3). Potassium nitrate is most commonly found in tree stump remover. Additives can be many different substances, and either act as catalysts or enhance the aesthetics of the liftoff or flight. A traditional sugar propellant formulation is typically prepared in a 65:35 (13:7) oxidizer to fuel ratio.
Colored fire is a common pyrotechnic effect used in stage productions, fireworks and by fire performers the world over. Generally, the color of a flame may be red, orange, blue, yellow, or white, and is dominated by blackbody radiation from soot and steam. When additional chemicals are added to the fuel burning, their atomic emission spectra can affect the frequencies of visible light radiation emitted - in other words, the flame appears in a different color dependent upon the chemical additives. Flame coloring is also a good way to demonstrate how fire changes when subjected to heat and how they also change the matter around them.
Barium oxalate (BaC2O4), a barium salt of oxalic acid, is a white odorless powder that is sometimes used as a green pyrotechnic colorant generally in specialized pyrotechnic compositions containing magnesium metal powder. Flame color is rich and vivid without additional chlorine donors. Such compositions burn rate is satisfied without commonly used oxidizers as nitrates, chlorates and perchlorates.
Ammonium perchlorate composite propellant (APCP) is a modern fuel used in solid-propellant rocket vehicles. It differs from many traditional solid rocket propellants such as black powder or zinc-sulfur, not only in chemical composition and overall performance but also by the nature of how it is processed. APCP is cast into shape, as opposed to powder pressing as with black powder. This provides manufacturing regularity and repeatability, which are necessary requirements for use in the aerospace industry.
A flare or decoy flare is an aerial infrared countermeasure used by a plane or helicopter to counter an infrared homing ("heat-seeking") surface-to-air missile or air-to-air missile. Flares are commonly composed of a pyrotechnic composition based on magnesium or another hot-burning metal, with burning temperature equal to or hotter than engine exhaust. The aim is to make the infrared-guided missile seek out the heat signature from the flare rather than the aircraft's engines.
A pyrotechnic initiator is a device containing a pyrotechnic composition used primarily to ignite other, more difficult-to-ignite materials, such as thermites, gas generators, and solid-fuel rockets. The name is often used also for the compositions themselves.
A smoke composition is a pyrotechnic composition designed primarily to generate smoke. Smoke compositions are used as obscurants or for generation of signaling smokes. Some are used as a payload of smoke bombs and smoke grenades.
Nitronium perchlorate, NO2ClO4, also known as nitryl perchlorate and nitroxyl perchlorate, is an inorganic chemical, the salt of the perchlorate anion and the nitronium cation. It forms colorless monoclinic crystals. It is hygroscopic, and is a strong oxidizing and nitrating agent. It may become hypergolic in contact with organic materials.
Delay composition, also called delay charge or delay train, is a pyrotechnic composition, a sort of pyrotechnic initiator, a mixture of oxidizer and fuel that burns in a slow, constant rate that should not be significantly dependent on temperature and pressure. Delay compositions are used to introduce a delay into the firing train, e.g. to properly sequence firing of fireworks, to delay firing of ejection charges in e.g. model rockets, or to introduce a few seconds of time between triggering a hand grenade and its explosion. Typical delay times range between several milliseconds and several seconds.
A pyrotechnic heat source, also called heat pellet, is a pyrotechnic device based on a pyrotechnic composition with a suitable igniter. Its role is to produce controlled amount of heat. Pyrotechnic heat sources are usually based on thermite-like fuel-oxidizer compositions with slow burn rate, high production of heat at desired temperature, and low to zero production of gases.
Rocket propellant is the reaction mass of a rocket. This reaction mass is ejected at the highest achievable velocity from a rocket engine to produce thrust. The energy required can either come from the propellants themselves, as with a chemical rocket, or from an external source, as with ion engines.
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