Binder (material)

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A binder or binding agent is any material or substance that holds or draws other materials together to form a cohesive whole mechanically, chemically, by adhesion or cohesion.

Contents

More narrowly, binders are liquid or dough-like substances that harden by a chemical or physical process and bind fibres, filler powder and other particles added into it. Examples include glue, adhesive and thickening.

Examples of mechanical binders are bond stones in masonry and tie beams in timber framing.

Classification

Binders are loosely classified as organic (bitums, animal and plant glues, polymers) and inorganic (lime, cement, gypsum, liquid glass, etc.). These can be either metallic or ceramic as well as polymeric depending on the nature of the main material. For example, in the compound WC-Co (Tungsten Carbide used in cutting tools) Co constitutes the binding agent for the WC particles.

Based on their chemical resistance, binders are classified by the field of use: non-hydraulic (gypsum, air-cements, magnesia, hydrated lime), hydraulic (Roman cement, portland cement, hydraulic lime), acid-resistant (silicon fluoride cement, quartz cement), and autoclavable (harden at 170 to 300°С i.e. 8-16 atm pressure and, e.g., comprise CaSiO3 materials).

Physical properties

Some materials labeled as binders such as cement have a high compressive strength but low tensile strength and need to be reinforced with fibrous material or rebar if tension and shear forces will be applied.

Other binding agents such as resins may be tough and possibly elastic but can neither bear compressive nor tensile force. Tensile strength is greatly improved in composite materials consisting of resin as the matrix and fiber as a reinforcement. Compressive strength can be improved by adding filling material.

Uses

Binders hold together pigments and sometimes filling material to form paints, pastels, and other materials used for artistic and utilitarian painting. Materials include wax, linseed oil, natural gums such as gum arabic or gum tragacanth, methyl cellulose, or proteins such as egg white or casein. Glue is traditionally made by the boiling of hoofs, bones, or skin of animals and then mixing the hard gelatinous residue with water. Natural gum-based binders are made from substances extracted from plants. [1] Larger amounts of dry substance are added to liquid binders in order to cast or model sculptures and reliefs. [2]

In cooking, various edible thickening agents are used as binders. Some of them, e.g. tapioca flour, lactose, sucrose, microcrystalline cellulose, polyvinylpyrrolidone and various starches are also used in pharmacology in making tablets. Tablet binders include lactose powder, sucrose powder, tapioca starch (cassava flour) and microcrystalline cellulose.

In building construction, concrete uses cement as a binder. Asphalt pavement uses bitumen binder. Traditionally straw and natural fibres are used to strengthen clay in wattle-and-daub construction and in the building material cob which would otherwise become brittle after drying. Sand is added to improve compressive strength, hardness and reduce shrinkage. The binding property of clay is also used widely to prepare shaped articles (e.g. pots and vases) or to bind solid pieces (e.g. bricks).

In composite materials, epoxy, polyester or phenolic resins are common. In reinforced carbon–carbon, plastic or pitch resin is used as a source of carbon released through pyrolysis. Transite, hypertufa, papercrete and petecrete used cement as a binder.

In explosives, wax or polymers like polyisobutylene or styrene-butadiene rubber are often used as binders for plastic explosives. For polymer-bonded explosives, various synthetic polymers are used.

In rocket fuels, polybutadiene acrylonitrile copolymer was used in 1960-70's big solid-fuel booster rocket fuels.

Organic binders, designed to disintegrate by heat during baking, are used in sintering.

History

In the Classical World painters used materials like egg, wax, honey, lime, casein, linseed oil or bitumen as binders to mix with pigment in order to hold the pigment particles together in the formation of paint. [3] Egg-based tempera was especially popular in Europe from the Middle Ages until the early 16th century. [4] However, since that time, the binder of choice for paint has been oil. [5]

See also

Related Research Articles

<span class="mw-page-title-main">Adhesive</span> Non-metallic material used to bond various materials together

Adhesive, also known as glue, cement, mucilage, or paste, is any non-metallic substance applied to one or both surfaces of two separate items that binds them together and resists their separation.

<span class="mw-page-title-main">Concrete</span> Composite construction material

Concrete is a composite material composed of aggregate bonded together with a fluid cement that cures over time. Concrete is the second-most-used substance in the world after water, and is the most widely used building material. Its usage worldwide, ton for ton, is twice that of steel, wood, plastics, and aluminium combined.

<span class="mw-page-title-main">Cement</span> Hydraulic binder used in the composition of mortar and concrete

A cement is a binder, a chemical substance used for construction that sets, hardens, and adheres to other materials to bind them together. Cement is seldom used on its own, but rather to bind sand and gravel (aggregate) together. Cement mixed with fine aggregate produces mortar for masonry, or with sand and gravel, produces concrete. Concrete is the most widely used material in existence and is behind only water as the planet's most-consumed resource.

<span class="mw-page-title-main">Paint</span> Pigment applied over a surface that dries as a solid film

Paint is a liquid pigment that, after applied to a solid material and allowed to dry, adds a film-like layer, in most cases to create an image, known as a painting. Paint can be made in many colors and types. Most paints are either oil-based or water-based, and each has distinct characteristics.

<span class="mw-page-title-main">Tablet (pharmacy)</span> Drug delivery form in which the ingredients are solidified for later consumption

A tablet is a pharmaceutical oral dosage form or solid unit dosage form. Tablets may be defined as the solid unit dosage form of medication with suitable excipients. It comprises a mixture of active substances and excipients, usually in powder form, that are pressed or compacted into a solid dose. The main advantages of tablets are that they ensure a consistent dose of medicine that is easy to consume.

<span class="mw-page-title-main">Plaster</span> Broad range of building and sculpture materials

Plaster is a building material used for the protective or decorative coating of walls and ceilings and for moulding and casting decorative elements. In English, "plaster" usually means a material used for the interiors of buildings, while "render" commonly refers to external applications. The term stucco refers to plasterwork that is worked in some way to produce relief decoration, rather than flat surfaces.

<span class="mw-page-title-main">Styrene-butadiene</span> Synthetic rubber polymer

Styrene-butadiene or styrene-butadiene rubber (SBR) describe families of synthetic rubbers derived from styrene and butadiene. These materials have good abrasion resistance and good aging stability when protected by additives. In 2012, more than 5.4 million tonnes of SBR were processed worldwide. About 50% of car tires are made from various types of SBR. The styrene/butadiene ratio influences the properties of the polymer: with high styrene content, the rubbers are harder and less rubbery. SBR is not to be confused with the thermoplastic elastomer, styrene-butadiene block copolymer, although being derived from the same monomers.

Excipient is a substance formulated alongside the active ingredient of a medication. Excipients serve various purposes, including long-term stabilization, bulking up solid formulations containing potent active ingredients in small amounts, or enhancing the therapeutic properties of the active ingredient in the final dosage form. They can facilitate drug absorption, reduce viscosity, or enhance solubility. Excipients can also aid in the manufacturing process by improving the handling of active substances, facilitating powder flowability, or preventing denaturation and aggregation during the expected shelf life. The selection of excipients depends on factors such as the route of administration, dosage form, and active ingredient.

<span class="mw-page-title-main">Thickening agent</span> Increases the viscosity of a liquid without altering its other properties

A thickening agent or thickener is a substance which can increase the viscosity of a liquid without substantially changing its other properties. Edible thickeners are commonly used to thicken sauces, soups, and puddings without altering their taste; thickeners are also used in paints, inks, explosives, and cosmetics.

<span class="mw-page-title-main">Hot-melt adhesive</span> Glue applied by heating

Hot-melt adhesive (HMA), also known as hot glue, is a form of thermoplastic adhesive that is commonly sold as solid cylindrical sticks of various diameters designed to be applied using a hot glue gun. The gun uses a continuous-duty heating element to melt the plastic glue, which the user pushes through the gun either with a mechanical trigger mechanism on the gun, or with direct finger pressure. The glue squeezed out of the heated nozzle is initially hot enough to burn and even blister skin. The glue is sticky when hot, and solidifies in a few seconds to one minute. Hot-melt adhesives can also be applied by dipping or spraying, and are popular with hobbyists and crafters both for affixing and as an inexpensive alternative to resin casting.

<span class="mw-page-title-main">Lime mortar</span> Building material

Lime mortar or torching is a masonry mortar composed of lime and an aggregate such as sand, mixed with water. It is one of the oldest known types of mortar, used in ancient Rome and Greece, when it largely replaced the clay and gypsum mortars common to ancient Egyptian construction.

Gum base is the non-nutritive, non-digestible, water-insoluble masticatory delivery system used to carry sweeteners, flavors, and any other substances in chewing gum and bubble gum. It provides all the basic textural and masticatory properties of gum.

<span class="mw-page-title-main">Luting agent</span>

A luting agent is a dental cement connecting the underlying tooth structure to a fixed prosthesis. To lute means to glue two different structures together. There are two major purposes of luting agents in dentistry – to secure a cast restoration in fixed prosthodontics, and to keep orthodontic bands and appliances in situ.

<span class="mw-page-title-main">Distemper (paint)</span> Form of decorative paint

Distemper is a decorative paint and a historical medium for painting pictures, and contrasted with tempera. The binder may be glues of vegetable or animal origin. Soft distemper is not abrasion resistant and may include binders such as chalk, ground pigments, and animal glue. Hard distemper is stronger and wear-resistant and can include casein or linseed oil as binders.

Polymer concrete, also known as Epoxy Granite, is a type of concrete that uses a polymer to replace lime-type cements as a binder. In some cases the polymer is used in addition to Portland cement to form Polymer Cement Concrete (PCC) or Polymer Modified Concrete (PMC). Polymers in concrete have been overseen by Committee 548 of the American Concrete Institute since 1971.

<span class="mw-page-title-main">Filler (materials)</span> Particles added to improve its properties

Filler materials are particles added to resin or binders that can improve specific properties, make the product cheaper, or a mixture of both. The two largest segments for filler material use is elastomers and plastics. Worldwide, more than 53 million tons of fillers are used every year in application areas such as paper, plastics, rubber, paints, coatings, adhesives, and sealants. As such, fillers, produced by more than 700 companies, rank among the world's major raw materials and are contained in a variety of goods for daily consumer needs. The top filler materials used are ground calcium carbonate (GCC), precipitated calcium carbonate (PCC), kaolin, talc, and carbon black. Filler materials can affect the tensile strength, toughness, heat resistance, color, clarity, etc. A good example of this is the addition of talc to polypropylene. Most of the filler materials used in plastics are mineral or glass based filler materials. Particulates and fibers are the main subgroups of filler materials. Particulates are small particles of filler that are mixed in the matrix where size and aspect ratio are important. Fibers are small circular strands that can be very long and have very high aspect ratios.

Microcrystalline cellulose (MCC) is a term for refined wood pulp and is used as a texturizer, an anti-caking agent, a fat substitute, an emulsifier, an extender, and a bulking agent in food production. The most common form is used in vitamin supplements or tablets. It is also used in plaque assays for counting viruses, as an alternative to carboxymethylcellulose.

<span class="mw-page-title-main">Paper chemicals</span> Chemicals used in paper manufacturing

Paper chemicals designate a group of chemicals that are used for paper manufacturing, or modify the properties of paper. These chemicals can be used to alter the paper in many ways, including changing its color and brightness, or by increasing its strength and resistance to water. The chemicals can be defined on basis of their usage in the process.

<span class="mw-page-title-main">Conservation and restoration of frescos</span> Art preservation techniques

The conservation and restoration of frescoes is the process of caring for and maintaining frescos, and includes documentation, examination, research, and treatment to insure their long-term viability, when desired.

References

  1. Oppi Untracht (1982). Jewelry concepts and technology. Random House Digital. p. 351. ISBN   9780385041850 . Retrieved 17 January 2012.
  2. Arthur Williams (2005). The sculpture reference illustrated: contemporary techniques, terms, tools, materials, and sculpture. Sculpture Books. p. 40.
  3. Janet Burnett Grossman (2003). Looking at Greek and Roman sculpture in stone: a guide to terms, styles, and techniques. Getty Publications. p. 18. ISBN   9780892367085 . Retrieved 17 January 2012.
  4. Collector's Guide. WingSpread. 1995. p. 109. Retrieved 17 January 2012.
  5. Tim Bruckner; Zach Oat & Ruben Procopio (2010). Pop Sculpture: How to Create Action Figures and Collectible Statues. Random House Digital. p. 37. ISBN   9780823095223 . Retrieved 17 January 2012.