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The term bulk material analyzer is the generic noun for that device which fits around a conveyor belt and conducts real-time elemental analysis of the material on the belt. Other names often found for such a device include belt analyzer, crossbelt analyzer and elemental analyzer. This product first found popularity in the cement industry during the 1990s, and today most new cement plants include at least one analyzer, if not two.
A couple of applications predominate for the bulk material analyzer in cement production.
One is known as "stockpile management," whereby an analyzer located upstream of the pile is able to track the cumulative chemistry of the pile. This allows the operator to direct haul trucks to different sections of the quarry in a way that will result in the final elemental composition of the pile close to target.
A second application in cement for the bulk material analyzer is raw mix proportioning. An analyzer placed just upstream of the raw mill can monitor the chemistry of the raw mix and automatically trigger an adjustment in the proportions of the reclaimed stockpile and the correctives. By doing so, the plant is able to reduce the variability in the raw mix, and later on the kiln feed. Consistent kiln feed chemistry in turn leads to lower fuel consumption per ton of clinker produced.
In the 2000s the application of the bulk material analyzer was extended to include minerals. Today, analyzers are found in copper, iron ore, and phosphates, to name a few. One of the advantages of these analyzers is the timeliness of information for the user. Another is the avoidance of physical sampling.
The technology most frequently found in bulk material analysis and coal analysis are PFTNA (Pulsed Fast Thermal Neutron Activation), the prompt gamma neutron activation analysis (PGNAA) and Laser-induced breakdown spectroscopy (LIBS).
PFTNA and PGNAA technology rely on activation of the material on the conveyor belt by neutrons, and the instantaneous emission of gamma rays from nuclei which have absorbed neutrons. Capitalizing on the unique gamma ray spectrum associated with each element, the instrument can perform an analysis each minute on the composite spectrum to determine the overall elemental composition of the material.
LIBS operate by focusing the laser onto a small area at the surface of the material forming a plasma plume. When plasma quickly cools down the atomic emission lines of the elements can be observed using optical spectrometer. Based on obtained spectra quantitative chemical analysis of the sample is performed.
Analytical chemistry studies and uses instruments and methods to separate, identify, and quantify matter. In practice, separation, identification or quantification may constitute the entire analysis or be combined with another method. Separation isolates analytes. Qualitative analysis identifies analytes, while quantitative analysis determines the numerical amount or concentration.
A cement is a binder, a chemical substance used for construction that sets, hardens, and adheres to other materials to bind them together. Cement is seldom used on its own, but rather to bind sand and gravel (aggregate) together. Cement mixed with fine aggregate produces mortar for masonry, or with sand and gravel, produces concrete. Concrete is the most widely used material in existence and is behind only water as the planet's most-consumed resource.
Neutron activation analysis (NAA) is a nuclear process used for determining the concentrations of elements in many materials. NAA allows discrete sampling of elements as it disregards the chemical form of a sample, and focuses solely on atomic nuclei. The method is based on neutron activation and thus requires a neutron source. The sample is bombarded with neutrons, causing its constituent elements to form radioactive isotopes. The radioactive emissions and radioactive decay paths for each element have long been studied and determined. Using this information, it is possible to study spectra of the emissions of the radioactive sample, and determine the concentrations of the various elements within it. A particular advantage of this technique is that it does not destroy the sample, and thus has been used for the analysis of works of art and historical artifacts. NAA can also be used to determine the activity of a radioactive sample.
Spectroscopy is the field of study that measures and interprets electromagnetic spectra. In narrower contexts, spectroscopy is the precise study of color as generalized from visible light to all bands of the electromagnetic spectrum.
Portland cement is the most common type of cement in general use around the world as a basic ingredient of concrete, mortar, stucco, and non-specialty grout. It was developed from other types of hydraulic lime in England in the early 19th century by Joseph Aspdin, and is usually made from limestone. It is a fine powder, produced by heating limestone and clay minerals in a kiln to form clinker, grinding the clinker, and adding 2 to 3 percent of gypsum. Several types of Portland cement are available. The most common, called ordinary Portland cement (OPC), is grey, but white Portland cement is also available. Its name is derived from its resemblance to Portland stone which is quarried on the Isle of Portland in Dorset, England. It was named by Joseph Aspdin who obtained a patent for it in 1824. His son William Aspdin is regarded as the inventor of "modern" Portland cement due to his developments in the 1840s.
Raman spectroscopy is a spectroscopic technique typically used to determine vibrational modes of molecules, although rotational and other low-frequency modes of systems may also be observed. Raman spectroscopy is commonly used in chemistry to provide a structural fingerprint by which molecules can be identified.
X-ray photoelectron spectroscopy (XPS) is a surface-sensitive quantitative spectroscopic technique based on the photoelectric effect that can identify the elements that exist within a material or are covering its surface, as well as their chemical state, and the overall electronic structure and density of the electronic states in the material. XPS is a powerful measurement technique because it not only shows what elements are present, but also what other elements they are bonded to. The technique can be used in line profiling of the elemental composition across the surface, or in depth profiling when paired with ion-beam etching. It is often applied to study chemical processes in the materials in their as-received state or after cleavage, scraping, exposure to heat, reactive gasses or solutions, ultraviolet light, or during ion implantation.
Elemental analysis is a process where a sample of some material is analyzed for its elemental and sometimes isotopic composition. Elemental analysis can be qualitative, and it can be quantitative. Elemental analysis falls within the ambit of analytical chemistry, the instruments involved in deciphering the chemical nature of our world.
Bulk material handling is an engineering field that is centered on the design of equipment used for the handling of dry materials. Bulk materials are those dry materials which are powdery, granular or lumpy in nature, and are stored in heaps. Examples of bulk materials are minerals, ores, coal, cereals, woodchips, sand, gravel, clay, cement, ash, salt, chemicals, grain, sugar, flour and stone in loose bulk form. It can also relate to the handling of mixed wastes. Bulk material handling is an essential part of all industries that process bulk ingredients, including: food, beverage, confectionery, pet food, animal feed, tobacco, chemical, agricultural, polymer, plastic, rubber, ceramic, electronics, metals, minerals, paint, paper, textiles and more.
Neutron detection is the effective detection of neutrons entering a well-positioned detector. There are two key aspects to effective neutron detection: hardware and software. Detection hardware refers to the kind of neutron detector used and to the electronics used in the detection setup. Further, the hardware setup also defines key experimental parameters, such as source-detector distance, solid angle and detector shielding. Detection software consists of analysis tools that perform tasks such as graphical analysis to measure the number and energies of neutrons striking the detector.
A coal preparation plant is a facility that washes coal of soil and rock, crushes it into graded sized chunks (sorting), stockpiles grades preparing it for transport to market, and more often than not, also loads coal into rail cars, barges, or ships.
Applied spectroscopy is the application of various spectroscopic methods for the detection and identification of different elements or compounds to solve problems in fields like forensics, medicine, the oil industry, atmospheric chemistry, and pharmacology.
Prompt-gamma neutron activation analysis (PGAA) is a very widely applicable technique for determining the presence and amount of many elements simultaneously in samples ranging in size from micrograms to many grams. It is a non-destructive method, and the chemical form and shape of the sample are relatively unimportant. Typical measurements take from a few minutes to several hours per sample.
Coal analyzers are bulk material analyzers used by coal producers, coal preparation plants, and coal-fired power plants to determine coal quality in real time.
Instrumental analysis is a field of analytical chemistry that investigates analytes using scientific instruments.
Sensor-based sorting, is an umbrella term for all applications in which particles are detected using a sensor technique and rejected by an amplified mechanical, hydraulic or pneumatic process.
Sodern is a French company based in Limeil-Brévannes, near Paris in Ile-de-France, specialized in space instrumentation, optics and neutron analyzers.
Coal homogenization refers to the process of mixing coal to reduce the variance of the product supplied. This homogenization process is performed during the coal stockpiling operation. Although the terms blending and homogenization are often used interchangeably, there are differences, as the definitions show. The most notable difference is that blending refers to stacking coal from different sources together on one stockpile. The reclaimed heap would then typically have a weighted average output quality of the input sources. In contrast, homogenization focuses on reducing the variance of only one source. A blending operation will cause some homogenization.
A radionuclide identification device is a small, lightweight, portable gamma-ray spectrometer used for the detection and identification of radioactive substances. As RIIDs are portable, they are suitable for medical and industrial applications, fieldwork, geological surveys, first-line responders in Homeland Security, and Environmental Monitoring and Radiological Mapping along with other industries that necessitate the identification of radioactive substances..
The characterization of nanoparticles is a branch of nanometrology that deals with the characterization, or measurement, of the physical and chemical properties of nanoparticles. Nanoparticles measure less than 100 nanometers in at least one of their external dimensions, and are often engineered for their unique properties. Nanoparticles are unlike conventional chemicals in that their chemical composition and concentration are not sufficient metrics for a complete description, because they vary in other physical properties such as size, shape, surface properties, crystallinity, and dispersion state.