Cartonplast is a trademark that was first given by Covema spa (Italy) in the early seventies to a specific model of extrusion line manufactured and sold world wide by the aforesaid. [1] [2] [3]
In subsequent years such name was used as well to identify the product made by a Cartonplast extrusion line that is to say plastic corrugated sheet as well known as plastic hollow profile sheet or plastic twin wall sheet. The main raw material used to manufacture Cartonplast sheets are PP (polypropylene) and PET (Polyethylene terephthalate). [4]
The Cartonplast extrusion is carried out by using a unique front spinneret plate applied to a flat T-die equipped with restrictor bar (this technology was invented and patented by Marco Terragni during the seventies) to enable using thermoplastic polymers with different MFI (range 0.9 to 3).
Marco Terragni started to work on this technology in 1970 with an engineering team of Riap spa and he patented it in 1974. [2] In the year 1991 there was big development of this technology when Y.C. Wang of Formosa Plastics Corp, of Taiwan, was meeting Terragni and discussing with him the foundation of the biggest Cartonplast factory worldwide to be installed in Lolita, Texas. In 1992 Wang and Terragni signed deal for the supply of 15 Cartonplast extrusion lines for the Lolita Plant (Inteplast Group) that still today is manufacturing Cartonplast sheets under the registered trade name of Intepro or Coroplast. [5] [6] Cartonplast extrusion lines are still today manufactured by company Agripak S.r.l of Milan, Italy. [2]
Cartonplast sheets is lightweight (hollow structure), non-toxic, waterproof, shockproof, long-lasting material that resists corrosion. Compared with cardboard, Cortoplast has the advantages of being waterproof and colorfast.
The Cartonplast composition can be altered to add anti-static properties using the masterbatch technique. This particular masterbatch produces a conductive, anti-static plastic hollow board sheet. (Conductive plate surface resistivity can be controlled between 103 ≈105; anti-static sheet surface resistivity can be controlled between 106 ≈1011.)
Cartonplast is sturdy, light, resilient, and inexpensive, making it ideal for the fabrication of reusable plastic boxes, reusable box pallets, reusable payer pads, partitions walls, facades, beam forms, advertising panels, point of sales and many others among which even small boats.
Cartonplast sheets can be modified by adding foaming agents, colors, anti UV, antistatic additives and flame retardant.
Di Luca Cecchetto, Gianluigi Romeo. [12]
Celluloids are a class of materials produced by mixing nitrocellulose and camphor, often with added dyes and other agents. Once much more common for its use as photographic film before the advent of safer methods, celluloid's common contemporary uses are for manufacturing table tennis balls, musical instruments, combs, office equipment, fountain pen bodies, and guitar picks.
Lamination is the technique/process of manufacturing a material in multiple layers, so that the composite material achieves improved strength, stability, sound insulation, appearance, or other properties from the use of the differing materials, such as plastic. A laminate is a permanently assembled object created using heat, pressure, welding, or adhesives. Various coating machines, machine presses and calendering equipment are used.
Extrusion is a process used to create objects of a fixed cross-sectional profile by pushing material through a die of the desired cross-section. Its two main advantages over other manufacturing processes are its ability to create very complex cross-sections; and to work materials that are brittle, because the material encounters only compressive and shear stresses. It also creates excellent surface finish and gives considerable freedom of form in the design process.
Lenticular printing is a technology in which lenticular lenses are used to produce printed images with an illusion of depth, or the ability to change or move as they are viewed from different angles.
Wood-plastic composites (WPCs) are composite materials made of wood fiber/wood flour and thermoplastic(s) such as polythene (PE), polypropylene (PP), polyvinyl chloride (PVC), or polylactic acid (PLA).
Corrugated plastic or corriboard – also known under the trade names of Biplex, Cartonplast, Polyflute, Coroplast, FlutePlast, IntePro, Proplex, Correx, Twinplast, Corriflute and Corflute – refers to a wide range of extruded twin-wall plastic-sheet products produced from high-impact polypropylene resin with a similar make-up to corrugated fiberboard. It is a light-weight tough material which can easily be cut with a utility knife. Manufacturers typically offer a wide variety of colors, thicknesses, and weight.
High-density polyethylene (HDPE) or polyethylene high-density (PEHD) is a thermoplastic polymer produced from the monomer ethylene. It is sometimes called "alkathene" or "polythene" when used for HDPE pipes. With a high strength-to-density ratio, HDPE is used in the production of plastic bottles, corrosion-resistant piping, geomembranes and plastic lumber. HDPE is commonly recycled, and has the number "2" as its resin identification code.
A label printer is a computer printer that prints on self-adhesive label material and/or card-stock (tags). A label printer with built-in keyboard and display for stand-alone use is often called a label maker. Label printers are different from ordinary printers because they need to have special feed mechanisms to handle rolled stock, or tear sheet (fanfold) stock. Common connectivity for label printers include RS-232 serial, Universal Serial Bus (USB), parallel, Ethernet and various kinds of wireless. Label printers have a wide variety of applications, including supply chain management, retail price marking, packaging labels, blood and laboratory specimen marking, and fixed assets management.
Die cutting is the general process of using a die to shear webs of low-strength materials, such as rubber, fibre, foil, cloth, paper, corrugated fibreboard, chipboard, paperboard, plastics, pressure-sensitive adhesive tapes, foam, and sheet metal. In the metalworking and leather industries, the process is known as clicking and the machine may be referred to as a clicking machine. When a dinking die or dinking machine is used, the process is known as dinking. Commonly produced items using this process include gaskets, labels, tokens, corrugated boxes, and envelopes.
Coroplast is a brand name of corrugated plastic and a registered trademark of Coroplast, LLC, a member of the Inteplast Group of companies. Because of the success of this brand, it has become a generically used tradename and many people in North America today refer to all corrugated plastic as "coroplast". Coroplast is produced with Cartonplast technology developed by Covema in 1974. A similar product is marketed in Australia under the brand name Corflute.
Honeycomb structures are natural or man-made structures that have the geometry of a honeycomb to allow the minimization of the amount of used material to reach minimal weight and minimal material cost. The geometry of honeycomb structures can vary widely but the common feature of all such structures is an array of hollow cells formed between thin vertical walls. The cells are often columnar and hexagonal in shape. A honeycomb shaped structure provides a material with minimal density and relative high out-of-plane compression properties and out-of-plane shear properties.
A molly or molly bolt is a type of screw fastener that fastens objects to plaster or gypsum board hollow walls by providing an anchor to be lodged inside a hole and expanded once in position. Larger sizes permit reasonably heavy objects, such as shelving, flatscreen-TV mounts or central-heating radiators, to be attached to drywall in locations where there is no stud behind the drywall. For heavy objects, multiple molly bolts may be required.
Twin-wall plastic, specifically twin-wall polycarbonate, is an extruded multi-wall polymer product created for applications where its strength, thermally insulative properties, and moderate cost are ideal. Polycarbonate, which is most commonly formed through the reaction of Bisphenol A and Carbonyl Chloride, is an extremely versatile material. It is significantly lighter than glass, while managing to be stronger, more flexible, and more impact resistant. Twin-wall polycarbonate is used most commonly for green houses, where it can support itself in a structurally sound configuration, limit the amount of UV light due to its nominal translucence, and can withstand the rigors of daily abuse in an outdoor environment. The stagnant air in the cellular space between sheets provides insulation, and additional cell layers can be extruded to enhance insulative properties at the cost of light transmission.
Plastics are a wide range of synthetic or semi-synthetic materials that use polymers as a main ingredient. Their plasticity makes it possible for plastics to be moulded, extruded or pressed into solid objects of various shapes. This adaptability, plus a wide range of other properties, such as being lightweight, durable, flexible, and inexpensive to produce, has led to its widespread use. Plastics typically are made through human industrial systems. Most modern plastics are derived from fossil fuel-based chemicals like natural gas or petroleum; however, recent industrial methods use variants made from renewable materials, such as corn or cotton derivatives.
The Schell Leather Company is a manufacturer of leather (originally), plastic, vinyl, nylon, and synthetic material goods originally based in Cincinnati, Ohio founded by Albert and Charles J. Schell from 1865 or 1870 to at least 1985.
Frank G. Pellegrino was an American engineer, inventor, and industrialist. He served as president of the General Fibre Company. During his tenure, General Fibre became the largest manufacturer of duck decoy models in the United States, producing over a million per year in the 1950s. Pellegrino also negotiated the sale of the International Hat Company to Interco, Inc. Additionally, he created a variety of inventions related to the plastic molding industry. Most notably, Pellegrino invented automated assembly line machines in the formation of plastic objects. These machines were used by General Fibre in the production of a variety of plastic models, duck decoys, and Michelob paraphernalia throughout the 1960s to 1980s.
Corma Inc. is a manufacturer of corrugated plastic pipe production systems headquartered near Toronto, Canada. The company's headquarters and principal manufacturing plant are located in Concord, Ontario. Corma also maintains its own aluminum alloy foundry, located in Forest, Ontario, where it forms the mold blocks used in its corrugators.
Fused filament fabrication (FFF), also known as fused deposition modeling, or filament freeform fabrication, is a 3D printing process that uses a continuous filament of a thermoplastic material. Filament is fed from a large spool through a moving, heated printer extruder head, and is deposited on the growing work. The print head is moved under computer control to define the printed shape. Usually the head moves in two dimensions to deposit one horizontal plane, or layer, at a time; the work or the print head is then moved vertically by a small amount to begin a new layer. The speed of the extruder head may also be controlled to stop and start deposition and form an interrupted plane without stringing or dribbling between sections. "Fused filament fabrication" was coined by the members of the RepRap project to give an acronym (FFF) that would be legally unconstrained in its use.
Covema srl was a historic Italian company specializing in the design of plastic processing machinery, based in Milan, via Fontana 1. Founded in 1953 by the Terragni brothers, it also included the companies Corima spa, GBF spa, GBF iberica, RIAP srl, FIRS spa, Covepla Spain, Italproducts srl, Omam spa, TPA srl, AGRIPAK srl, Floraplant srl, Interfinance SA, Technical Die spa, Covema SAE. The technology that Covema has developed since the 1950s is merged into Agripak srl based in Milano and managed by the sons of Marco Terragni: Fabio Terragni (president), Patrizia Terragni and Massimo Terragni.
Marco Terragni was an Italian entrepreneur and inventor. In 1953, he founded Covema one of the biggest conglomerate in the world plastic sector along with Dino Terragni and Felice Zosi.