A compression release engine brake, compression brake, or decompression brake is an engine braking mechanism installed on some diesel engines. When activated, it opens exhaust valves to the cylinders, right before the compression stroke ends, releasing the compressed gas trapped in the cylinders, and slowing the vehicle.
Clessie Cummins was granted a patent for the engine compression brake in 1965, and the first company to manufacture them was Jacobs Vehicle Systems. [1] [2]
When the driver releases the accelerator on a moving vehicle powered by an internal combustion engine, the vehicle's forward momentum continues to turn the engine's crankshaft. Most diesel engines do not have a throttle body, so regardless of the throttle setting, air is always drawn into the cylinders (excluding the valve fitted to certain diesels, such as fire appliances and generators on oil and gas platforms, to prevent diesel engine runaway). The fuel-free air only mix that is compressed on the compression stroke now starts to act as an air spring. After the piston reaches maximum compression, the compressed air mixture returns its energy to the piston by pushing the piston back down. The result is that even if the fuel supply to the cylinder is stopped, some energy absorbed during the compression stroke is still returned to the crankshaft. Because of this returned energy, there is very little engine braking applied to the vehicle.
The typical compression brake consists of a hydraulic system using engine oil which transfers the motion of the fuel injector rocker arm to the engine's exhaust valve(s). When activated, the exhaust valve opens very briefly near the engine's top dead center, and releases the compressed air in the cylinder so that the air compression energy is not returned to the crankshaft. A compression release engine brake can assist a vehicle to maintain or even reduce speed with minimal use of friction brakes. The power of this type can be around the same as the engine power. [3]
In contrast, a gasoline engine under deceleration runs with a closed throttle that prevents free flow of air into the cylinders, resulting in little pressure to release at the top of the compression stroke. The closed throttle provides engine braking by forcing the engine to generate a vacuum between the throttle and the cylinders.
Typically, the controls for a compression brake consist of an on/off switch and often a selector that controls the number of cylinders on which the brake is active. Throttle and clutch switches are integral with the system. Activation occurs when both the clutch and the throttle are released with the transmission in gear. It is the driver's job to ascertain the correct transmission gear to use, depending on factors such as the steepness of the grade and the vehicle's load.
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 Sound & video of a truck using a compression release engine brake |
The use of engine compression brakes may cause a vehicle to make a loud "growling", "machine gun", or "jackhammer" like exhaust noise, especially vehicles having no mufflers, which has led many communities in the United States, Canada, and Australia to prohibit compression braking within municipal limits. Drivers are notified by roadside signs with text such as "Brake Retarders Prohibited," "No Engine Brake," "No Jake Brakes," "Compression Braking Prohibited," "Please No Engine Brake," "Avoid Using Engine Brakes," or "Unmuffled Engine Braking Prohibited," and enforcement is typically through traffic fines. Such prohibitions have led to the development of new types of mufflers and turbochargers to better silence braking noise.
Jacobs claims that the use of the term "Jake Brake" on signs prohibiting engine retarding brakes violates their trademark and discriminates against Jacobs-brand products. [4] [5]
In the U.S. state of Ohio, state law allows a board of county commissioners or township trustees to prohibit the use of compression brakes within unincorporated areas. These local regulations apply to all state- and locally-maintained roads except Interstate highways. The state's standard "No Engine Brake" sign is designed to avoid discriminating against the Jacobs brand name. [6]
The diesel engine, named after Rudolf Diesel, is an internal combustion engine in which ignition of the fuel is caused by the elevated temperature of the air in the cylinder due to mechanical compression; thus, the diesel engine is called a compression-ignition engine. This contrasts with engines using spark plug-ignition of the air-fuel mixture, such as a petrol engine or a gas engine.
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Jacobs Vehicle Systems, Inc. is an American company that engineers, develops and manufacturers commercial vehicle retarding and valve actuation technologies. The company produces light-duty, medium-duty, and heavy-duty engine brakes, recreational vehicle exhaust brakes, aftermarket parts and tune-up kits to heavy-duty diesel engine manufacturers in its domestic market in America, as well as in Asia and Europe. The company was incorporated in 1990 and is based in Bloomfield, Connecticut. Jacobs Vehicle Systems, Inc. operates as a subsidiary of Altra Industrial Motion Corporation. On 9 February 2022, Cummins, Inc. announced an agreement to acquire Jacobs Vehicle Systems from Altra.
An internal combustion engine is a heat engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combustion engine, the expansion of the high-temperature and high-pressure gases produced by combustion applies direct force to some component of the engine. The force is typically applied to pistons, turbine blades, a rotor, or a nozzle. This force moves the component over a distance, transforming chemical energy into kinetic energy which is used to propel, move or power whatever the engine is attached to.
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