In logistics, a counting point (CP; also known as a status point, data acquisition point, check point, or control point) is a certain spot designated for planning, controlling, and monitoring material flow items (e.g. single parts, assembly groups, final products, bins, racks, containers, and freight carriers). [1]
If the production and material flow gets more and more complex then more counting points must be installed in the process of transport, shipping, and manufacturing. Especially check points for quality control and quality assurance can be used outstandingly as counting points but also data acquisition points in material handling processes. For better planning and monitoring of material flow items it is helpful to order all counting points in such a way that the requirements of an ideal Boolean Interval (mathematics) Algebra can be fulfilled. Boolean intervals are half-opened and a counting point lays always inside at the beginning and the ending lays outside and is the entry-point of the next-following interval. Such an interval can represent any kind of stretch in production and material flow e.g. an assembly line, a storage or warehouse, a transport route etc. Alternative production and transportation stretches are mapped as parallel intervals, which are logical equivalent but have their own different data acquisition points. If a flow item passes a certain CP it has left the preceding interval and stays in the concerned interval at the same time. By this it can be assured that a flow object can stay only in one interval at a certain moment which is also true and evident for parallel intervals. This kind of mapping material flow structure is necessary for a consistent calculation of the lead-time and complete cycle time for flow items which is extremely important not only for material flow planning but also for production planning and manufacturing operations management in general.
Counting points are used in different logistic areas like transportation, material handling, goods receipt, and goods issue at the border of a plant, because this is often transfer of ownership. Other well-known counting points are receiving and issuing material items at the border of a storage or warehouse. Counting points play an important rule also in manufacturing and production scheduling and different concepts of material requirements planning (e.g for the concept of cumulative quantities [2] and the gross-net-method. Counting points also appear in the automotive industry where the production flow of a car is controlled, scheduled, and monitored continuously at exactly-defined check points for different manufacturing departments and shops and where the data is used for scheduling and optimization. [3]
In commerce, supply chain management (SCM), the management of the flow of goods and services, between businesses and locations, and includes the movement and storage of raw materials, of work-in-process inventory, and of finished goods as well as end to end order fulfillment from point of origin to point of consumption. Interconnected, interrelated or interlinked networks, channels and node businesses combine in the provision of products and services required by end customers in a supply chain.
Logistics is generally the detailed organization and implementation of a complex operation. In a general business sense, logistics is the management of the flow of things between the point of origin and the point of consumption to meet the requirements of customers or corporations. The resources managed in logistics may include tangible goods such as materials, equipment, and supplies, as well as food and other consumable items.
Material requirements planning (MRP) is a production planning, scheduling, and inventory control system used to manage manufacturing processes. Most MRP systems are software-based, but it is possible to conduct MRP by hand as well.
A bill of materials or product structure is a list of the raw materials, sub-assemblies, intermediate assemblies, sub-components, parts, and the quantities of each needed to manufacture an end product. A BOM may be used for communication between manufacturing partners or confined to a single manufacturing plant. A bill of materials is often tied to a production order whose issuance may generate reservations for components in the bill of materials that are in stock and requisitions for components that are not in stock. There are two types of bill materials.
CMS-2 is an embedded systems programming language used by the United States Navy. It was an early attempt to develop a standardized high-level computer programming language intended to improve code portability and reusability. CMS-2 was developed primarily for the US Navy’s tactical data systems (NTDS).
Manufacturingresource planning is defined as a method for the effective planning of all resources of a manufacturing company. Ideally, it addresses operational planning in units, financial planning, and has a simulation capability to answer "what-if" questions and is an extension of closed-loop MRP.
The Information Services Procurement Library (ISPL) is a best practice library for the management of Information Technology related acquisition processes. It helps both the customer and supplier organization to achieve the desired quality using the corresponded amount of time and money by providing methods and best practices for risk management, contract management, and planning. ISPL focuses on the relationship between the customer and supplier organization: It helps constructing the request for proposal, it helps constructing the contract and delivery plan according to the project situation and risks, and it helps monitoring the delivery phase. ISPL is a unique Information Technology method because where most other Information Technology methods and frameworks focus on development, ISPL focuses purely on the procurement of information services. The target audience for ISPL consists of procurement managers, acquisition managers, programme managers, contract managers, facilities managers, service level managers, and project managers in the IT area. Because of ISPL's focus on procurement it is very suitable to be used with ITIL and PRINCE2.
Reliability engineering is a sub-discipline of systems engineering that emphasizes the ability of equipment to function without failure. Reliability describes the ability of a system or component to function under stated conditions for a specified period of time. Reliability is closely related to availability, which is typically described as the ability of a component or system to function at a specified moment or interval of time.
Operations management is an area of management concerned with designing and controlling the process of production and redesigning business operations in the production of goods or services. It involves the responsibility of ensuring that business operations are efficient in terms of using as few resources as needed and effective in meeting customer requirements.
Integrated logistic support (ILS) is a technology in the system engineering to lower a product life cycle cost and decrease demand for logistics by the maintenance system optimization to ease the product support. Although originally developed for military purposes, it is also widely used in commercial customer service organisations.
Manufacturing process management (MPM) is a collection of technologies and methods used to define how products are to be manufactured. MPM differs from ERP/MRP which is used to plan the ordering of materials and other resources, set manufacturing schedules, and compile cost data.
The following outline is provided as an overview of and topical guide to management:
Materials management is a core supply chain function and includes supply chain planning and supply chain execution capabilities. Specifically, materials management is the capability firms use to plan total material requirements. The material requirements are communicated to procurement and other functions for sourcing. Materials management is also responsible for determining the amount of material to be deployed at each stocking location across the supply chain, establishing material replenishment plans, determining inventory levels to hold for each type of inventory, and communicating information regarding material needs throughout the extended supply chain.
Process development execution systems (PDES) are software systems used to guide the development of high-tech manufacturing technologies like semiconductor manufacturing, MEMS manufacturing, photovoltaics manufacturing, biomedical devices or nanoparticle manufacturing. Software systems of this kind have similarities to product lifecycle management (PLM) systems. They guide the development of new or improved technologies from its conception, through development and into manufacturing. Furthermore they borrow on concepts of manufacturing execution systems (MES) systems but tailor them for R&D rather than for production. PDES integrate people, data, information, knowledge and business processes.
Manufacturing execution systems (MES) are computerized systems used in manufacturing to track and document the transformation of raw materials to finished goods. MES provides information that helps manufacturing decision makers understand how current conditions on the plant floor can be optimized to improve production output. MES works as real time monitoring system to enable the control of multiple elements of the production process.
Demand Flow Technology (DFT) is a strategy for defining and deploying business processes in a flow, driven in response to customer demand. DFT is based on a set of applied mathematical tools that are used to connect processes in a flow and link it to daily changes in demand. DFT represents a scientific approach to flow manufacturing for discrete production. It is built on principles of demand pull where customer demand is the central signal to guide factory and office activity in the daily operation. DFT is intended to provide an alternative to schedule-push manufacturing which primarily uses a sales plan and forecast to determine a production schedule.
Merge-in-transit (MIT) is a distribution method in which several shipments from suppliers originating at different locations are consolidated into one final customer delivery. This removes the need for distribution warehouses in the supply chain, allowing customers to receive complete deliveries for their orders. Under a merge-in-transit system, merge points replace distribution warehouse. In today's global market, merge-in-transit is progressively being used in telecommunications and electronic industries. These industries are usually dynamic and flexible, in which products have been developed and changed rapidly.
Tool management is needed in metalworking so that the information regarding the tools on hand can be uniformly organized and integrated. The information is stored in a database and is registered and applied using tool management. Tool data management consists of specific data fields, graphics and parameters that are essential in production, as opposed to managing general production equipment.
Purdue Enterprise Reference Architecture (PERA) is a 1990s reference model for enterprise architecture, developed by Theodore J. Williams and members of the Industry-Purdue University Consortium for Computer Integrated Manufacturing.
Cumulative quantities are a concept in logistics that involves adding up required materials quantities over a defined time-window that can be drawn as a 'cumulative curve'. This concept is applied in serial production and mainly used in the automotive industry to plan, control and monitor production and delivery. The concept is sometimes called 'Cumulative Production Figures Principle' (CPGP).