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A degasser is a device used in the upstream oil industry to remove dissolved and entrained gases from a liquid. In drilling it is used to remove gasses from drilling fluid which could otherwise form bubbles. In a produced water treatment plant it is part of the process to clean produced water prior to disposal.
For a small amount of entrained gas in a drilling fluid, the degasser can play a major role of removing small bubbles that a liquid film has enveloped and entrapped. In order for it to be released and break out the air and gas such as methane, H2S and CO2 from the mud to the surface, the drilling fluid must pass through a degassing technique, and it can be accomplished by the equipment called a degasser, which is also a major part of mud systems.
Another function of a degasser in the oil industry is to remove dissolved gases from a produced water stream as part of the water clean up process prior to its disposal. [1]
Vacuum Type is the most common form of degasser. It can be horizontal, vertical or round vessel. A vacuum action is created to pull in the gas cut mud. When the liquid enters the tank it will flow and be distributed to a layer of internal baffle plates designed for the mud to flow in thin laminar film and is exposed to a vacuum that forces the gas to escape and break out of the mud. The vacuum pump moves the escaping gas from the vessel discharging it to the rig's flare or environmental control system.
This type of degasser processes mud by accelerating fluid through a submerged pump impeller and impinging the fluid on a stationary baffles to maximize surface and thus enable escaping gas vent to atmosphere. [2]
A produced water degasser can be either a horizontal or vertical vessel. [3] It operates at a low pressure to maximise the amount of gas (eg methane, carbon dioxide) that is removed from the water stream. [4] It can be located immediately downstream of the production separators prior to low pressure water treatment system such as dissolved gas flotation. In this case the degasser may also act as a surge drum to ensure a steady flow of water to the treatment plant. Alternatively, it can be located downstream of produced water hydrocyclones. [1] In either case the degasser provides sufficient residence time to allow dissolved or entrained gases to be released from the produced water stream. From the degasser water is disposed of via a caisson into the sea, or for disposal elsewhere. The separated gas is routed from the degasser to a flare or vent system for safe disposal. The degasser can be provided with an oil collection device to remove accumulated oil from the surface of the produced water inside the degasser. [3] A degasser may accumulate solids (sand) in its base, facilities to remove solids may be installed.
An oil well is a drillhole boring in Earth that is designed to bring petroleum oil hydrocarbons to the surface. Usually some natural gas is released as associated petroleum gas along with the oil. A well that is designed to produce only gas may be termed a gas well. Wells are created by drilling down into an oil or gas reserve that is then mounted with an extraction device such as a pumpjack which allows extraction from the reserve. Creating the wells can be an expensive process, costing at least hundreds of thousands of dollars, and costing much more when in hard to reach areas, e.g., when creating offshore oil platforms. The process of modern drilling for wells first started in the 19th century, but was made more efficient with advances to oil drilling rigs during the 20th century.
In the oil industry, waterflooding or water injection is where water is injected into the oil reservoir, to maintain the pressure, or to drive oil towards the wells, and thereby increase production. Water injection wells may be located on- and offshore, to increase oil recovery from an existing reservoir.
Wytch Farm is an oil field and processing facility in the Purbeck district of Dorset, England. It is the largest onshore oil field in western Europe. The facility, taken over by Perenco in 2011, was previously operated by BP. It is located in a coniferous forest on Wytch Heath on the southern shore of Poole Harbour, two miles (3.2 km) north of Corfe Castle. Oil and natural gas (methane) are both exported by pipeline; liquefied petroleum gas is exported by road tanker.
Degassing, also known as degasification, is the removal of dissolved gases from liquids, especially water or aqueous solutions. There are numerous methods for removing gases from liquids.
A gas flare, alternatively known as a flare stack,flare boom, ground flare, or flare pit is a gas combustion device used in places such as petroleum refineries, chemical plants and natural gas processing plants, oil or gas extraction sites having oil wells, gas wells, offshore oil and gas rigs and landfills.
Dissolved air flotation (DAF) is a water treatment process that clarifies wastewaters by the removal of suspended matter such as oil or solids. The removal is achieved by dissolving air in the water or wastewater under pressure and then releasing the air at atmospheric pressure in a flotation tank basin. The released air forms tiny bubbles which adhere to the suspended matter causing the suspended matter to float to the surface of the water where it may then be removed by a skimming device.
In the upstream oil industry, a gas–oil separation plant (GOSP) is temporary or permanent facilities that separate wellhead fluids into constituent vapor (gas) and liquid components.
The Ninian Central Platform is an oil platform in the North Sea. When constructed in Loch Kishorn, Scotland in 1978 the 600,000 tonne platform was the world's largest man-made movable object before being towed to its current position and sunk to the sea floor.
A coalescer is a device which induces coalescence in a medium. They are primarily used to separate emulsions into their components via various processes, operating in reverse to an emulsifier.
Underbalanced drilling, or UBD, is a procedure used to drill oil and gas wells where the pressure in the wellbore is kept lower than the static pressure of the formation being drilled. As the well is being drilled, formation fluid flows into the wellbore and up to the surface. This is the opposite of the usual situation, where the wellbore is kept at a pressure above the formation to prevent formation fluid entering the well. In such a conventional "overbalanced" well, the invasion of fluid is considered a kick, and if the well is not shut-in it can lead to a blowout, a dangerous situation. In underbalanced drilling, however, there is a "rotating head" at the surface - essentially a seal that diverts produced fluids to a separator while allowing the drill string to continue rotating.
Natural-gas processing is a range of industrial processes designed to purify raw natural gas by removing contaminants such as solids, water, carbon dioxide (CO2), hydrogen sulfide (H2S), mercury and higher molecular mass hydrocarbons (condensate) to produce pipeline quality dry natural gas for pipeline distribution and final use. Some of the substances which contaminate natural gas have economic value and are further processed or sold. Hydrocarbons that are liquid at ambient conditions: temperature and pressure (i.e., pentane and heavier) are called natural-gas condensate (sometimes also called natural gasoline or simply condensate).
An oil production plant is a facility which processes production fluids from oil wells in order to separate out key components and prepare them for export. Typical oil well production fluids are a mixture of oil, gas and produced water. An oil production plant is distinct from an oil depot, which does not have processing facilities.
The term separator in oilfield terminology designates a pressure vessel used for separating well fluids produced from oil and gas wells into gaseous and liquid components. A separator for petroleum production is a large vessel designed to separate production fluids into their constituent components of oil, gas and water. A separating vessel may be referred to in the following ways: Oil and gas separator, Separator, Stage separator, Trap, Knockout vessel, Flash chamber, Expansion separator or expansion vessel, Scrubber, Filter. These separating vessels are normally used on a producing lease or platform near the wellhead, manifold, or tank battery to separate fluids produced from oil and gas wells into oil and gas or liquid and gas. An oil and gas separator generally includes the following essential components and features:
In chemistry, sparging, also known as gas flushing in metallurgy, is a technique in which a gas is bubbled through a liquid in order to remove other dissolved gas(es) and/or dissolved volatile liquid(s) from that liquid. It is a method of degassing. According to Henry's law, the concentration of each gas in a liquid is proportional to the partial pressure of that gas in contact with the liquid. Sparging introduces a gas that has little or no partial pressure of the gas(es) to be removed, and increases the area of the gas-liquid interface, which encourages some of the dissolved gas(es) to diffuse into the sparging gas before the sparging gas escapes from the liquid. Many sparging processes, such as solvent removal, use air as the sparging gas. To remove oxygen, or for sensitive solutions or reactive molten metals, a chemically inert gas such as nitrogen, argon, or helium is used.
In chemical engineering, a vapor–liquid separator is a device used to separate a vapor–liquid mixture into its constituent phases. It can be a vertical or horizontal vessel, and can act as a 2-phase or 3-phase separator.
Groundwater remediation is the process that is used to treat polluted groundwater by removing the pollutants or converting them into harmless products. Groundwater is water present below the ground surface that saturates the pore space in the subsurface. Globally, between 25 per cent and 40 per cent of the world's drinking water is drawn from boreholes and dug wells. Groundwater is also used by farmers to irrigate crops and by industries to produce everyday goods. Most groundwater is clean, but groundwater can become polluted, or contaminated as a result of human activities or as a result of natural conditions.
Effective solids control can be attributed to the overall performance of all the components of the mud systems. Conditioning the drilling fluid with the goal of dramatically lowering maintenance cost, avoiding excessive chemical treatment and maintaining mud systems volume will decrease the chance of equipment failure, unnecessary high mud costs, hole and drilling problems.
Mud Gas Separator is commonly called a gas-buster or poor boy degasser. It captures and separates the large volumes of free gas within the drilling fluid. If there is a "kick" situation, this vessel separates the mud and the gas by allowing it to flow over baffle plates. The gas then is forced to flow through a line, venting to a flare. A "kick" situation happens when the annular hydrostatic pressure in a drilling well temporarily falls below that of the formation, or pore, pressure in a permeable section downhole, and before control of the situation is lost.
An oil water separator (OWS) is a piece of equipment used to separate oil and water mixtures into their separate components. There are many different types of oil-water separator. Each has different oil separation capability and are used in different industries. Oil water separators are designed and selected after consideration of oil separation performance parameters and life cycle cost considerations. "Oil" can be taken to mean mineral, vegetable and animal oils, and the many different hydrocarbons.
The Teesside oil terminal is a major crude oil reception, processing, storage and export facility at Seal Sands, Middlesbrough. It receives and processes crude oil delivered by the subsea NORPIPE pipeline from the Norwegian Ekofisk field and the UK Fulmar and J-Block fields. The terminal includes facilities for exporting stabilised crude oil and liquefied petroleum gases (LPG) by tanker and pipeline.