Drop box (weaving device)

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Drawing of a Whitin loom featuring four drop boxes Illustrated and descriptive catalog of Whitin cotton weaving machinery - and handbook of useful information for overseers and operatives (1913) (14776919084).jpg
Drawing of a Whitin loom featuring four drop boxes

In weaving, a drop box or dropbox is a housing for a shuttle, invented in 1759 [1] or 1760 [2] by Robert Kay (1727-1802) in Bury, Lancashire. [3] The box sits beside a loom and allows one to rapidly switch between two shuttles with bobbins, usually of different colors, making it easier and quicker to weave multiple colors for figured fabrics or striped wefts without stopping to manually change shuttles. [2]

The drop box consists of a partitioned lift mechanism at one end of the loom, of which any section can be lowered to the working height of the loom so that the shuttle can be loaded. [4]

Whilst the drop box made weaving equipment significantly more complex and expensive, [4] it made the process much faster and contributed to a greater uptake of the flying shuttle which was invented by Robert Kay's father John Kay. [5] The drop box was never patented. [6]

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The more looms system was a productivity strategy introduced in the Lancashire cotton industry, whereby each weaver would manage a greater number of looms. It was an alternative to investing in the more productive Northrop automatic looms in the 1930s. It caused resentment, industrial action and failed to achieve any significant cost savings.

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Robert Kay (1728–1802) was an English inventor, best known for designing a drop box to improve the capability of weaving looms.

References

  1. Wilmore, A. (2012) [1928]. South Lancashire. Cambridge University Press. p. 112. ISBN   978-1-107-61616-5.
  2. 1 2 Wadsworth, Alfred P.; Mann, Julia De Lacy (1965). The Cotton Trade and Industrial Lancashire, 1600–1780. Manchester University Press. pp. 462–463.
  3. "The Provincial History of England". The Spectator. 25 December 1869. p. 11. In 1738, John Kay, a native of Bury (though at the time residing in Colchester) invented the fly-shuttle, and in 1760 his son Robert invented the dropbox, by which patterns of various colours are woven nearly with the same facility as plain calico
  4. 1 2 Chapman, Sydney John, Sir (1904). The Lancashire cotton industry: a study in economic development. Manchester University Press. p.  19.
  5. Moffit, Louis W. (2013) [1963]. England on the Eve of Industrial Revolution. Routledge. pp. 180–181. ISBN   978-1-136-23501-6.
  6. "Robert Kay". Grace's Guide. 23 November 2014. Retrieved 8 July 2019.