Loom

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A treadle-driven Hattersley & Sons Domestic Loom, built under licence in 1893, in Keighley, Yorkshire. This loom has a flying shuttle and automatically rolls up the woven cloth; it is not just controlled but powered by the pedals. Pedal-driven-weaving-machine.jpg
A treadle-driven Hattersley & Sons Domestic Loom, built under licence in 1893, in Keighley, Yorkshire. This loom has a flying shuttle and automatically rolls up the woven cloth; it is not just controlled but powered by the pedals.

A loom is a device used to weave cloth and tapestry. The basic purpose of any loom is to hold the warp threads under tension to facilitate the interweaving of the weft threads. The precise shape of the loom and its mechanics may vary, but the basic function is the same.

Contents

Etymology and usage

The word "loom" derives from the Old English geloma, formed from ge- (perfective prefix) and loma, a root of unknown origin; the whole word geloma meant a utensil, tool, or machine of any kind. In 1404 "lome" was used to mean a machine to enable weaving thread into cloth. [1] [2] [ failed verification ] By 1838 "loom" had gained the additional meaning of a machine for interlacing thread.[ citation needed ]

Components and actions

Basic structure

A simple treadle floor loom. Mouse over components for pop-up links. The warp runs horizontally. On the left the warp beam, held from turning by with a weighted trough to keep the warp taut; on the right, the cloth beam (also called a breast beam on this type of loom), with a pawl and ratchet to allow the weaver to roll up the fell. In the center, devices for performing the motions of weaving. Simple treadle floorloom, line drawing.pngHeddles and heddle frames or harnessBatten bar or beater barReedShuttle
A simple treadle floor loom. Mouse over components for pop-up links. The warp runs horizontally. On the left the warp beam, held from turning by with a weighted trough to keep the warp taut; on the right, the cloth beam (also called a breast beam on this type of loom), with a pawl and ratchet to allow the weaver to roll up the fell. In the center, devices for performing the motions of weaving.
Weaving a tapestry on a vertical loom in Konya, Turkey Loomwork.jpg
Weaving a tapestry on a vertical loom in Konya, Turkey
A Turkish carpet loom showing warp threads wrapped around the warp beam, above, and the fell being wrapped onto the cloth beam below. Ankara 4P5C4752 (27616736687).jpg
A Turkish carpet loom showing warp threads wrapped around the warp beam, above, and the fell being wrapped onto the cloth beam below.
A simple handheld frame loom Tropenmuseum Royal Tropical Institute Objectnumber 403-150 Toestel voor het vervaardigen van kral.jpg
A simple handheld frame loom

Weaving is done on two sets of threads or yarns, which cross one another. The warp threads are the ones stretched on the loom (from the Proto-Indo-European * werp , "to bend" [3] ). Each thread of the weft (i.e. "that which is woven") is inserted so that it passes over and under the warp threads.

The ends of the warp threads are usually fastened to beams. One end is fastened to one beam, the other end to a second beam, so that the warp threads all lie parallel and are all the same length. The beams are held apart to keep the warp threads taut.

The textile is woven starting at one end of the warp threads, and progressing towards the other end. The beam on the finished-fabric end is called the cloth beam. The other beam is called the warp beam.

Beams may be used as rollers to allow the weaver to weave a piece of cloth longer than the loom. As the cloth is woven, the warp threads are gradually unrolled from the warp beam, and the woven portion of the cloth is rolled up onto the cloth beam (which is also called the takeup roll). The portion of the fabric that has already been formed but not yet rolled up on the takeup roll is called the fell.

Not all looms have two beams. For instance, warp-weighted looms have only one beam; the warp yarns hang from this beam. The bottom ends of the warp yarns are tied to dangling loom weights.

Motions

Passing the shuttle through the shed Belarus weaving.jpg
Passing the shuttle through the shed

A loom has to perform three principal motions: shedding, picking, and battening.

There are also usually two secondary motions, because the newly constructed fabric must be wound onto cloth beam. This process is called taking up. At the same time, the warp yarns must be let off or released from the warp beam, unwinding from it. To become fully automatic, a loom needs a tertiary motion, the filling stop motion. This will brake the loom if the weft thread breaks. [4] An automatic loom requires 0.125 hp to 0.5 hp to operate (100W to 400W).

Components

A loom, then, usually needs two beams, and some way to hold them apart. It generally has additional components to make shedding, picking, and battening faster and easier. There are also often components to help take up the fell.

The nature of the loom frame and the shedding, picking, and battening devices vary. Looms come in a wide variety of types, many of them specialized for specific types of weaving. They are also specialized for the lifestyle of the weaver. For instance, nomadic weavers tend to use lighter, more portable looms, while weavers living in cramped city dwellings are more likely to use a tall upright loom, or a loom that folds into a narrow space when not in use.

Shedding methods

Pin weaving, not using any shedding devices. Note ordinary white plastic hair comb (beneath a red yarn, behind the box), presumably used to beat the warp against the fell. WEAVING WITH A PIN (cropped).jpg
Pin weaving, not using any shedding devices. Note ordinary white plastic hair comb (beneath a red yarn, behind the box), presumably used to beat the warp against the fell.

It is possible to weave by manually threading the weft over and under the warp threads, but this is slow. Some tapestry techniques use manual shedding. Pin looms and peg looms also generally have no shedding devices. Pile carpets generally do not use shedding for the pile, because each pile thread is individually knotted onto the warps, but there may be shedding for the weft holding the carpet together.

Usually weaving uses shedding devices. These devices pull some of the warp threads to each side, so that a shed is formed between them, and the weft is passed through the shed. There are a variety of methods for forming the shed. At least two sheds must be formed, the shed and the countershed. Two sheds is enough for tabby weave; more complex weaves, such as twill weaves, satin weaves, diaper weaves, and figured (picture-forming) weaves, require more sheds.

Heddle-bar and shed-rod

Heddle-rod, laid across the warp threads, and tied to every other thread with short lengths of string. Tapestry loom, France, 2018 Lisses du metier a tisser.jpg
Heddle-rod, laid across the warp threads, and tied to every other thread with short lengths of string. Tapestry loom, France, 2018

Heddle-rods and shedding-sticks are not the fastest way to weave, but they are very simple to make, needing only sticks and yarn. They are often used on vertical [5] and backstrap looms. [6] They allow the creation of elaborate supplementary-weft brocades. [6] They are also used on modern tapestry looms; the frequent changing of weft colour in tapestry makes weaving tapestry slow, so using faster, more complex shedding systems isn't worthwhile. The same is true of looms for handmade knotted-pile carpet; hand-knotting each pile thread to the warp takes far more time than weaving a couple of weft threads to hold the pile in place.

At its simplest, a heddle-bar is simply a stick placed across the warp and tied to individual warp threads. It is not tied to all of the warp threads; for a plain tabby weave, it is tied to every other thread. The little loops of string used to tie the wraps to the heddle bar are called heddles or leashes. When the heddle-bar is pulled perpendicular to the warp, it pulls the warp threads it is tied to out of position, creating a shed.

Elements of a warp-weighted loom
Metier vertical a pesons 2.jpg
A warp-weighted loom with a single heddle bar. See body text for labels.

A warp-weighted loom (see diagram) typically uses a heddle-bar, or several. It has two upright posts (C); they support a horizontal beam (D), which is cylindrical so that the finished cloth can be rolled around it, allowing the loom to be used to weave a piece of cloth taller than the loom, and preserving an ergonomic working height. The warp threads (F, and A and B) hang from the beam and rest against the shed rod (E). The heddle-bar (G) is tied to some of the warp threads (A, but not B), using loops of string called leashes (H). So when the heddle rod is pulled out and placed in the forked sticks protruding from the posts (not lettered, no technical term given in citation), the shed (1) is replaced by the counter-shed (2). By passing the weft through the shed and the counter-shed, alternately, cloth is woven. [7]

Several heddle-bars can be used side-by-side; three or more can be used to weave twill weaves, for instance.

Using a heddle bar (tied with black and white heddles) and a shedding stick (plain wood, just above the heddle-bar). See subtitles for a step-by-step. The wide, flat stick is a sword batten; it is inserted lengthwise into each shed, and used to clear the shed, get it wide open and smooth, and to batten. [6] Weaving a silk rebozo with a dyed-warp pattern on a backstrap loom, Taller Escuela de Rebocería in Santa María del Río, San Luis Potosí, Mexico.

There are also other ways to create counter-sheds. A shed-rod is simpler and easier to set up than a heddle-bar, and can make a counter-shed. A shed-rod (shedding stick, shed roll) is simply a stick woven through the warp threads. When pulled perpendicular to the threads (or rotated to stand on edge, for wide, flat shedding rods), it creates a counter shed. The combination of a heddle-bar and a shedding-stick can create the shed and countershed needed for a plain tabby weave, as in the video.

There are also slitted heddle-rods, which are sawn partway through, with evenly-placed slits. Each warp thread goes in a slit. The odd-numbered slits are at 90 degrees to the even slits. The rod is rotated back and forth to create the shed and countershed, [8] so it is often large-diameter. [9]

Tablet weaving

Simple one-tablet weaving Tablet-weaving.svg
Simple one-tablet weaving

Tablet weaving uses cards punched with holes. The warp threads pass through the holes, and the cards are twisted and shifted to created varied sheds. This shedding technique is used for narrow work. It is also used to finish edges, weaving decorative selvage bands instead of hemming.

Rotating-hook heddles

Darning loom with hook heddle Spede+Weve+Miniature+Loom+Model+1+Instructions (cropped to illustration).jpg
Darning loom with hook heddle

There are heddles made of flip-flopping rotating hooks, which raise and lower the warp, creating sheds. The hooks, when vertical, have the weft threads looped around them horizontally. If the hooks are flopped over on side or another, the loop of weft twists, raising one or the other side of the loop, which creates the shed and countershed. [10]

Rigid heddles

A rigid heddle on a backstrap inkle loom, unspanned. WARP-FACED TAPE ON A RIGID HEDDLE.jpg
A rigid heddle on a backstrap inkle loom, unspanned.

Rigid heddles are generally used on single-shaft looms. Odd warp threads go through the slots, and even ones through the circular holes, or vice versa. The shed is formed by lifting the heddle, and the countershed by depressing it. The warp threads in the slots stay where they are, and the ones in the circular holes are pulled back and forth. A single rigid heddle can hold all the warp threads, though sometimes multiple rigid heddles are used.

Treadles may be used to drive the rigid heddle up and down.

Non-rigid heddles

This counterbalance loom has two string heddles, connected via a pulley overhead so that they rise and fall alternately. They are operated by treadles. Each treadle is a toggle on a string, held in the weaver's toes. He is making a simple tabby-weave cloth, bogolan. BogolanMali32.JPG
This counterbalance loom has two string heddles, connected via a pulley overhead so that they rise and fall alternately. They are operated by treadles. Each treadle is a toggle on a string, held in the weaver's toes. He is making a simple tabby-weave cloth, bogolan.

Rigid heddles or (above) are called "rigid" to distinguish them from string and wire heddles. Rigid heddles are one-piece, by non-rigid ones are multi-piece. Each warp thread has its own heald (also, confusingly, called a heddle). The heald has an eyelet at each end (for the staves, also called shafts) and one in the middle, called the mail, (for the warp thread). A row of these healds is slid onto two staves, the upper and lower staves; the staves together, or the staves together with the healds, may be called a heald frame, which is, confusingly, also called a shaft and a harness. [11] Replaceable, interchangeable healds can be smaller, allowing finer weaves.

Unlike a rigid heddle, a flexible heddle cannot push the warp thread. This means that two heald frames are needed even for a plain tabby weave. Twill weaves require three or more heald frames (depending on the type of twill), and more complex figured weaves require still more frames.

The different heald frames must be controlled by some mechanism, and the mechanism must be able to pull them in both directions. They are mostly controlled by treadles; creating the shed with the feet leaves the hands free to ply the shuttle. However in some tabletop looms, heald frames are also controlled by levers. [12] [ better source needed ]

Treadle-controlled looms

In treadle looms, the weaver controls the shedding with their feet, by treading on treadles. Different treadles and combinations of treadles produce different sheds. The weaver must remember the sequence of treadling needed to produce the pattern.

The precise mechanism by which the treadles control the heddles varies. Rigid-heddle treadle looms do exist, but the heddles are usually flexible. Sometimes, the treadles are tied directly to the staves (with a Y-shaped bridle so they stay level). Alternately, they may be tied to a stick called a lamm, which in turn is tied to the stave, to make the motion more controlled and regular. The lamm may pivot or slide.

Counterbalance looms are the most common type of treadle loom globally, as they are simple and give a smooth, quiet, quick motion. [13] The heald frames are joined together in pairs, by a cord running over heddle pulleys or a heddle roller. When one heald frame rises, the other falls. It takes a pair of treadles to control a pair of frames. Counterbalance looms are usually used with two or four frames, though some have as many as ten. [13]

In theory each pair of heald frames has to have an equal number to warps pulled by each frame, so the patterns that can be made on them are limited. [14] In practice, fairly unbalanced tie-ups just make the shed a bit smaller, and as the shed on a counterbalance loom is adjustable in size and quite large to start with (compared to other types of loom), so it is entirely possible to weave good cloth on a counterbalance loom with unbalanced heald frames, [15] [13] unless the loom is extremely shallow (that is, the length of warp being pulled on is short, less than 1 meter or 3 feet), which exacerbates the slightly uneven tension. [13] Limited patterns are not, of course, a disadvantage when weaving plainer patterns, such as tabbies and twills.

Jack looms (also called single-tieup-looms and rising-shed looms [16] ), have their treadles connected to jacks, levers that push or pull the heald frames up; the harnesses are weighted to fall back into place by gravity. Several frames can be connected to a single treadle. Frames can also be raised by more than one treadle. This allows treadles to control arbitrary combinations of frames, which vastly increases the number of different sheds that can be created from the same number of frames. Any number of treadles can also be engaged at once, meaning that the number of different sheds that can be selected is two to the power of the number of treadles. Eight is a large but reasonable number of treadles, giving a maximum of 28=256 sheds (some of which will probably not have enough threads on one side to be useful).[ citation needed ] Having more possible sheds allows more complex patterns, [14] [16] such as diaper weaves.[ citation needed ]

Jack looms are easy to make and to tie up (if not quite as easy as counterbalance looms). The gravity return makes jack looms heavy to operate. The shed of a jack loom is smaller for a given length of warp being pulled aside by the heddles (loom depth). The warp threads being pulled up by the jacks are also tauter than the other warp threads (unlike a counter balance loom, where the threads are pulled an equal amount in opposite directions). Uneven tension makes weaving evenly harder. It also lowers the maximum tension at which one can practically weave. [14] [16] If the threads are rough, closely-spaced, very long or numerous, it can be hard to open the sheds on the jack loom. [16] Jack looms without castles (the superstructure above the weft) have to lift the heald frames from below, and are noiser due to the impact of wood on wood; elastomer pads can reduce the noise. [13]

A countermarch loom, with upper staves attached to the outer ends of the jacks, above. Below the heddles, there are two rows of lamms. The inner ends of the jacks are tied, in bridled pairs, to the upper lamms, which are tied to the treadles. The lower lamms are tied to the bottom staves and to the treadles. The roles of the upper and lower lamms may be swapped. Schloss Heubach, historischer Handwebstuhl im Miedermuseum.jpg
A countermarch loom, with upper staves attached to the outer ends of the jacks, above. Below the heddles, there are two rows of lamms. The inner ends of the jacks are tied, in bridled pairs, to the upper lamms, which are tied to the treadles. The lower lamms are tied to the bottom staves and to the treadles. The roles of the upper and lower lamms may be swapped.

In countermarch looms, the treadles are tied to lamms, [17] [14] which may pivot at one end or slide up and down. [18] Half of the lamms in turn connect to jacks, which also pivot, and push or pull the staves up or down. [17] Some countermarches have two horizontal jacks per shaft, others a single vertical jack. [13] Each treadle is tied to all of the heald frames, moving some of them up and the rest of them down. [13] This allows the complex combinatorial treadles of a jack loom, with the large shed and balanced, even tension of a counterbalance loom, with its quiet, light operation. Unfortunately, countermarch looms are more complex, harder to build, slower to tie up, [17] [14] [13] and more prone to malfunction. [17] [19]

Figure harness and the drawloom

Drawloom, with drawboy above to control the harnesses, woven as a repeating pattern in an early-18-hundreds piece of Japanese figured silk. Gao Ji Mo Yang Lie -Textile fragment with incomplete repeating pattern of loom, weaver, and drawboy MET DP11389.jpg
Drawloom, with drawboy above to control the harnesses, woven as a repeating pattern in an early-18-hundreds piece of Japanese figured silk.

A drawloom is for weaving figured cloth. In a drawloom, a "figure harness" is used to control each warp thread separately, [20] allowing very complex patterns. A drawloom requires two operators, the weaver, and an assistant called a "drawboy" to manage the figure harness.

The earliest confirmed drawloom fabrics come from the State of Chu and date c. 400 BC. [21] Some scholars speculate an independent invention in ancient Syria, since drawloom fabrics found in Dura-Europas are thought to date before 256 AD. [21] [22] The draw loom was invented in China during the Han dynasty (State of Liu?);[ contradictory ] [23] foot-powered multi-harness looms and jacquard looms were used for silk weaving and embroidery, both of which were cottage industries with imperial workshops. [24] The drawloom enhanced and sped up the production of silk and played a significant role in Chinese silk weaving. The loom was introduced to Persia, India, and Europe. [23]

Dobby head

Dobby-loom control mechanism. The pegs driven into the bars (hung in a loop on the left) each lift one "treadle" in a pre-determined pattern, like lifting the teeth of a music box. Hooghly District, West Bengal, 2019 Hand loom Weaving in Hooghly District 17.jpg
Dobby-loom control mechanism. The pegs driven into the bars (hung in a loop on the left) each lift one "treadle" in a pre-determined pattern, like lifting the teeth of a music box. Hooghly District, West Bengal, 2019

A dobby head is a device that replaces the drawboy, the weaver's helper who used to control the warp threads by pulling on draw threads. "Dobby" is a corruption of "draw boy". Mechanical dobbies pull on the draw threads using pegs in bars to lift a set of levers. The placement of the pegs determines which levers are lifted. The sequence of bars (they are strung together) effectively remembers the sequence for the weaver. Computer-controlled dobbies use solenoids instead of pegs.

Jacquard head

The Jacquard loom is a mechanical loom, invented by Joseph Marie Jacquard in 1801, which simplifies the process of manufacturing figured textiles with complex patterns such as brocade, damask, and matelasse. [25] [26] The loom is controlled by punched cards with punched holes, each row of which corresponds to one row of the design. Multiple rows of holes are punched on each card and the many cards that compose the design of the textile are strung together in order. It is based on earlier inventions by the Frenchmen Basile Bouchon (1725), Jean Baptiste Falcon (1728), and Jacques Vaucanson (1740). [27] To call it a loom is a misnomer. A Jacquard head could be attached to a power loom or a handloom, the head controlling which warp thread was raised during shedding. Multiple shuttles could be used to control the colour of the weft during picking. The Jacquard loom is the predecessor to the computer punched card readers of the 19th and 20th centuries. [28]

Picking (weft insertion)

Shuttleless tablet weaving, Finland (image of finished band). Lautanauha weaving.jpg
Shuttleless tablet weaving, Finland (image of finished band).

The weft may be passed across the shed as a ball of yarn, but usually this is too bulky and unergonomic. Shuttles are designed to be slim, so they pass through the shed; to carry a lot of yarn, so the weaver does not need to refill them too often; and to be an ergonomic size and shape for the particular weaver, loom, and yarn. They may also be designed for low friction.

Stick shuttles

Unnotched stick shuttles

At their simplest, these are just sticks wrapped with yarn. They may be specially shaped, as with the bobbins and bones used in tapestry-making (bobbins are used on vertical warps, and bones on horizontal ones). [29] [30]

Notched stick shuttles, rag shuttles, and ski shuttles

Boat shuttles

Boat shuttles may be closed (central hollow with a solid bottom) or open (central hole goes right through). The yarn may be side-feed or end-feed. [34] [35] They are commonly made for 10-cm (4-inch) and 15-cm (6-inch) bobbin lengths. [36]

Flying shuttle

Hand weavers who threw a shuttle could only weave a cloth as wide as their armspan. If cloth needed to be wider, two people would do the task (often this would be an adult with a child). John Kay (1704–1779) patented the flying shuttle in 1733. The weaver held a picking stick that was attached by cords to a device at both ends of the shed. With a flick of the wrist, one cord was pulled and the shuttle was propelled through the shed to the other end with considerable force, speed and efficiency. A flick in the opposite direction and the shuttle was propelled back. A single weaver had control of this motion but the flying shuttle could weave much wider fabric than an arm's length at much greater speeds than had been achieved with the hand thrown shuttle.

The flying shuttle was one of the key developments in weaving that helped fuel the Industrial Revolution. The whole picking motion no longer relied on manual skill and it was just a matter of time before it could be powered by something other than a human.

Jacquard ribbon loom, showing distinctive sliding ribbon shuttles.

Weft insertion in power looms

A Picanol rapier loom Greifer.JPG
A Picanol rapier loom
Weft insertion at 15 seconds
1906 Toyoda circular weaving loom 1906 Toyoda Circular Loom.jpg
1906 Toyoda circular weaving loom

Different types of power looms are most often defined by the way that the weft, or pick, is inserted into the warp. Many advances in weft insertion have been made in order to make manufactured cloth more cost effective. Weft insertion rate is a limiting factor in production speed. As of 2010, industrial looms can weave at 2,000 weft insertions per minute. [37]

There are five main types of weft insertion and they are as follows:

Battening

Bone sword beater (2) and adjacent bone pin beater (3), Iron Age, Middle East Needle, sword beater, pin beater, and loom weights, Shechem and Dothan, Iron Age I and II, bone or fired clay - Harvard Semitic Museum - Cambridge, MA - DSC06036 (cropped to loom).jpg
Bone sword beater (2) and adjacent bone pin beater (3), Iron Age, Middle East

The newest weft thread must be beaten against the fell. Battening can be done with a long stick placed in the shed parallel to the weft (a sword batten), a shorter stick threaded between the warp threads perpendicular to warp and weft (a pin batten), a comb, or a reed (a comb with both ends closed, so that it has to be sleyed, that is have the warp threads threaded through it, when the loom is warped). For rigid-heddle looms, the heddle may be used as a reed.

Secondary motions

Dandy mechanism

Patented in 1802, dandy looms automatically rolled up the finished cloth, keeping the fell always the same length. They significantly speeded up hand weaving (still a major part of the textile industry in the 1800s). Similar mechanisms were used in power looms.

Temples

A temple on a loom QSMM Butterworth & Dickinson Loom 2681.JPG
A temple on a loom

The temples act to keep the cloth from shrinking sideways as it is woven. Some warp-weighted looms had temples made of loom weights, suspended by strings so that they pulled the cloth breadthwise. [7] Other looms may have temples tied to the frame, or temples that are hooks with an adjustable shaft between them. Power looms may use temple cylinders. Pins can leave a series of holes in the selvages (these may be from stenter pins used in post-processing).

Frames

Loom frames can be roughly divided, by the orientation of the warp threads, into horizontal looms and vertical looms. There are many finer divisions. Most handloom frame designs can be constructed fairly simply. [39]

Backstrap loom

The back-strap loom (also known as belt loom) [40] is a simple loom with ancient roots, still used in many cultures around the world (such as Andean textiles, and in Central, East and South Asia). [41] It consists of two sticks or bars between which the warps are stretched. One bar is attached to a fixed object and the other to the weaver, usually by means of a strap around the weaver's back. [42] The weaver leans back and uses their body weight to tension the loom.

Both simple and complex textiles can be woven on backstrap looms. They produce narrowcloth: width is limited to the weaver's armspan. They can readily produce warp-faced textiles, often decorated with intricate pick-up patterns woven in complementary and supplementary warp techniques, and brocading. Balanced weaves are also possible on the backstrap loom.

Warp-weighted loom

Warp-weighted loom with three heddle-rods for weaving twill Warp-weighted loom twill.jpg
Warp-weighted loom with three heddle-rods for weaving twill

The warp-weighted loom is a vertical loom that may have originated in the Neolithic period. Its defining characteristic is hanging weights (loom weights) which keep bundles of the warp threads taut. Frequently, extra warp thread is wound around the weights. When a weaver has woven far enough down, the completed section (fell) can be rolled around the top beam, and additional lengths of warp threads can be unwound from the weights to continue. This frees the weaver from vertical size constraint. Horizontally, breadth is limited by armspan; making broadwoven cloth requires two weavers, standing side by side at the loom.

Simple weaves, and complex weaves that need more than two different sheds, can both be woven on a warp-weighted loom. They can also be used to produce tapestries.

Pegged or floor loom

In pegged looms, the beams can be simply held apart by hooking them behind pegs driven into the ground, with wedges or lashings used to adjust the tension. Pegged looms may, however, also have horizontal sidepieces holding the beams apart.

Such looms are easy to set up and dismantle, and are easy to transport, so they are popular with nomadic weavers. They are generally only used for comparatively small woven articles. [45] Urbanites are unlikely to use horizontal floor looms as they take up a lot of floor space, and full-time professional weavers are unlikely to use them as they are unergonomic. Their cheapness and portability is less valuable to urban professional weavers. [46]

Treadle loom

Elements of a treadle loom:
Wood frame
Seat for weaver
Warp beam- let off
Warp threads
Back beam or platen
Rods - used to make a shed
Heddle frame - heald frame - harness
Heddle- heald - the eye
Shuttle with weft yarn
Shed
Completed fabric
Breast beam
Batten with reed comb
Batten adjustment
Lathe
Treadles
Cloth roll- takeup Warsztat.svg
Elements of a treadle loom:
  1. Wood frame
  2. Seat for weaver
  3. Warp beam- let off
  4. Warp threads
  5. Back beam or platen
  6. Rods – used to make a shed
  7. Heddle frame - heald frame - harness
  8. Heddle- heald - the eye
  9. Shuttle with weft yarn
  10. Shed
  11. Completed fabric
  12. Breast beam
  13. Batten with reed comb
  14. Batten adjustment
  15. Lathe
  16. Treadles
  17. Cloth roll- takeup

In a treadle loom, the shedding is controlled by the feet, which tread on the treadles.

The earliest evidence of a horizontal loom is found on a pottery dish in ancient Egypt, dated to 4400 BC. It was a frame loom, equipped with treadles to lift the warp threads, leaving the weaver's hands free to pass and beat the weft thread. [47]

A pit loom has a pit for the treadles, reducing the stress transmitted through the much shorter frame. [48]

In a wooden vertical-shaft loom, the heddles are fixed in place in the shaft. The warp threads pass alternately through a heddle, and through a space between the heddles (the shed), so that raising the shaft raises half the threads (those passing through the heddles), and lowering the shaft lowers the same threads — the threads passing through the spaces between the heddles remain in place.

A treadle loom for figured weaving may have a large number of harnesses or a control head. It can, for instance, have a Jacquard machine attached to it [49] (see Loom#Shedding methods).

Tapestry looms

Medieval European haute-lisse tapestry loom. Oddly, while many dangling bobbins are shown, the different colours are not. Tapestry Loom-colored.svg
Medieval European haute-lisse tapestry loom. Oddly, while many dangling bobbins are shown, the different colours are not.

Tapestry can have extremely complex wefts, as different strands of wefts of different colours are used to form the pattern. Speed is lower, and shedding and picking devices may be simpler. Looms used for weaving traditional tapestry are called not as "vertical-warp" and "horizontal-warp", but as "high-warp" or "low-warp" (the French terms haute-lisse and basse-lisse are also used in English). [50]

Ribbon, Band, and Inkle weaving

Inkle looms are narrow looms used for narrow work. They are used to make narrow warp-faced strips such as ribbons, bands, or tape. They are often quite small; some are used on a tabletop. others are backstraps looms with a rigid heddle, and very portable.

Darning looms

There exist very small hand-held looms known as darning looms. They are made to fit under the fabric being mended, and are often held in place by an elastic band on one side of the cloth and a groove around the loom's darning-egg portion on the other. They may have heddles made of flip-flopping rotating hooks (see Loom#Rotating-hook heddles). [51] Other devices sold as darning looms are just a darning egg and a separate comb-like piece with teeth to hook the warp over; these are used for repairing knitted garments and are like a linear knitting spool. [52] Darning looms were sold during World War Two clothing rationing in the United Kingdom [53] and Canada, [54] and some are homemade. [55] [56]

Circular handlooms

Circular looms are used to create seamless tubes of fabric for products such as hosiery, sacks, clothing, fabric hoses (such as fire hoses) and the like. Tablet weaving can be used to knit tubes, including tubes that split and join.

Small jigs also used for circular knitting are also sometimes called circular looms, [57] but they are used for knitting, not weaving.

Handlooms to power looms

Two Lancashire looms in the Queen Street Mill weaving shed, Burnley
A 1939 loom working at the Mueller Cloth Mill museum in Euskirchen, Germany.

A power loom is a loom powered by a source of energy other than the weaver's muscles. When power looms were developed, other looms came to be referred to as handlooms. Most cloth is now woven on power looms, but some is still woven on handlooms. [48]

The development of power looms was gradual. The capabilities of power looms gradually expanded, but handlooms remained the most cost-effective way to make some types of textiles for most of the 1800s. Many improvements in loom mechanisms were first applied to hand looms (like the dandy loom), and only later integrated into power looms.

Edmund Cartwright built and patented a power loom in 1785, and it was this that was adopted by the nascent cotton industry in England. The silk loom made by Jacques Vaucanson in 1745 operated on the same principles but was not developed further. The invention of the flying shuttle by John Kay allowed a hand weaver to weave broadwoven cloth without an assistant, and was also critical to the development of a commercially successful power loom. [58] Cartwright's loom was impractical but the ideas behind it were developed by numerous inventors in the Manchester area of England. By 1818, there were 32 factories containing 5,732 looms in the region. [59]

The Horrocks loom was viable, but it was the Roberts Loom in 1830 that marked the turning point. [60] [ clarification needed ] Incremental changes to the three motions continued to be made. The problems of sizing, stop-motions, consistent take-up, and a temple to maintain the width remained. In 1841, Kenworthy and Bullough produced the Lancashire Loom [61] which was self-acting or semi-automatic. This enabled a youngster to run six looms at the same time. Thus, for simple calicos, the power loom became more economical to run than the handloom – with complex patterning that used a dobby or Jacquard head, jobs were still put out to handloom weavers until the 1870s. Incremental changes were made such as the Dickinson Loom, culminating in the fully automatic Northrop Loom, developed by the Keighley-born inventor Northrop, who was working for the Draper Corporation in Hopedale. This loom recharged the shuttle when the pirn was empty. The Draper E and X models became the leading products from 1909. They were challenged by synthetic fibres such as rayon. [62]

By 1942, faster, more efficient, and shuttleless Sulzer and rapier looms had been introduced. [63]

Symbolism and cultural significance

The loom is a symbol of cosmic creation and the structure upon which individual destiny is woven. This symbolism is encapsulated in the classical myth of Arachne who was changed into a spider by the goddess Athena, who was jealous of her skill at the godlike craft of weaving. [64] In Maya civilization the goddess Ixchel taught the first woman how to weave at the beginning of time. [65]

See also

Related Research Articles

<span class="mw-page-title-main">Jacquard machine</span> Control device attached to weaving looms

The Jacquard machine is a device fitted to a loom that simplifies the process of manufacturing textiles with such complex patterns as brocade, damask and matelassé. The resulting ensemble of the loom and Jacquard machine is then called a Jacquard loom. The machine was patented by Joseph Marie Jacquard in 1804, based on earlier inventions by the Frenchmen Basile Bouchon (1725), Jean Baptiste Falcon (1728), and Jacques Vaucanson (1740). The machine was controlled by a "chain of cards"; a number of punched cards laced together into a continuous sequence. Multiple rows of holes were punched on each card, with one complete card corresponding to one row of the design.

<span class="mw-page-title-main">Weaving</span> Technology for the production of textiles

Weaving is a method of textile production in which two distinct sets of yarns or threads are interlaced at right angles to form a fabric or cloth. Other methods are knitting, crocheting, felting, and braiding or plaiting. The longitudinal threads are called the warp and the lateral threads are the weft, woof, or filling. The method in which these threads are interwoven affects the characteristics of the cloth. Cloth is usually woven on a loom, a device that holds the warp threads in place while filling threads are woven through them. A fabric band that meets this definition of cloth can also be made using other methods, including tablet weaving, back strap loom, or other techniques that can be done without looms.

<span class="mw-page-title-main">Power loom</span> Mechanised loom powered by a line shaft

A power loom is a mechanized loom, and was one of the key developments in the industrialization of weaving during the early Industrial Revolution. The first power loom was designed and patented in 1785 by Edmund Cartwright. It was refined over the next 47 years until a design by the Howard and Bullough company made the operation completely automatic. This device was designed in 1834 by James Bullough and William Kenworthy, and was named the Lancashire loom.

<span class="mw-page-title-main">Tablet weaving</span> Weaving technique

Tablet weaving is a weaving technique where tablets or cards are used to create the shed through which the weft is passed. As the materials and tools are relatively cheap and easy to obtain, tablet weaving is popular with hobbyist weavers. Most tablet weavers produce narrow work such as belts, straps, or garment trims.

<span class="mw-page-title-main">Warp and weft</span> Two constituent threads of woven cloth

In the manufacture of cloth, warp and weft are the two basic components in weaving to transform thread and yarn into textile fabrics. The vertical warp yarns are held stationary in tension on a loom (frame) while the horizontal weft is drawn through the warp thread. In the terminology of weaving, each warp thread is called a warp end ; a pick is a single weft thread that crosses the warp thread.

<span class="mw-page-title-main">Dobby loom</span> Floor loom with a dobby mechanism for weaving geometric patterns

A dobby loom, or dobbie loom, is a type of floor loom that controls all the warp threads using a device called a dobby.

<span class="mw-page-title-main">Flying shuttle</span> Weaving tool

The flying shuttle is a type of weaving shuttle. It was a pivotal advancement in the mechanisation of weaving during the initial stages of the Industrial Revolution, and facilitated the weaving of considerably broader fabrics, enabling the production of wider textiles. Moreover, its mechanical implementation paved the way for the introduction of automatic machine looms.

<span class="mw-page-title-main">Darning</span> Sewing technique for repairing holes or worn areas in fabric or knitting using needle and thread

Darning is a sewing technique for repairing holes or worn areas in fabric or knitting using needle and thread alone. It is often done by hand, but using a sewing machine is also possible. Hand darning employs the darning stitch, a simple running stitch in which the thread is "woven" in rows along the grain of the fabric, with the stitcher reversing direction at the end of each row, and then filling in the framework thus created, as if weaving. Darning is a traditional method for repairing fabric damage or holes that do not run along a seam, and where patching is impractical or would create discomfort for the wearer, such as on the heel of a sock.

The manufacture of textiles is one of the oldest of human technologies. To make textiles, the first requirement is a source of fiber from which a yarn can be made, primarily by spinning. The yarn is processed by knitting or weaving, with color and patterns, which turns it into cloth. The machine used for weaving is the loom. For decoration, the process of coloring yarn or the finished material is dyeing. For more information of the various steps, see textile manufacturing.

<span class="mw-page-title-main">Brocade</span> Decorative shuttle-woven fabric

Brocade is a class of richly decorative shuttle-woven fabrics, often made in coloured silks and sometimes with gold and silver threads. The name, related to the same root as the word "broccoli", comes from Italian broccato meaning 'embossed cloth', originally past participle of the verb broccare 'to stud, set with nails', from brocco, 'small nail', from Latin broccus, 'projecting, pointed'.

<span class="mw-page-title-main">Shed (weaving)</span>

In weaving, the shed is the temporary separation between upper and lower warp yarns through which the weft is woven. The shed is created to make it easy to interlace the weft into the warp and thus create woven fabric. Most types of looms have some sort of device which separates some of the warp threads from the others. This separation is called the shed, and allows for a shuttle carrying the weft thread to move through the shed perpendicular to the warp threads. Which threads are raised and which are lowered are changed after each pass of the shuttle.

Band weaving refers to the hand production of narrow woven fabric. This fabric may be called tape, band, inkle, strap, belt, back strap, trim, and more. It can be accomplished on a variety of types of looms, including inkle, band, tape, backstrap, and rigid heddle looms. Hole and slot heddles are also designed to weave bands. Depending on which loom is used, the material could be warp-faced or a balanced weave.

<span class="mw-page-title-main">Heddle</span> Loom component that acts as a weft passage

A heddle or heald is an integral part of a loom. Each thread in the warp passes through a heddle, which is used to separate the warp threads for the passage of the weft. The typical heddle is made of cord or wire and is suspended on a shaft of a loom. Each heddle has an eye in the center where the warp is threaded through. As there is one heddle for each thread of the warp, there can be near a thousand heddles used for fine or wide warps. A handwoven tea-towel will generally have between 300 and 400 warp threads and thus use that many heddles.

<span class="mw-page-title-main">Weavers' cottage</span> Housing for cloth weavers

A weavers' cottage was a type of house used by weavers for cloth production in the putting-out system sometimes known as the domestic system.

Textile manufacturing is one of the oldest human activities. The oldest known textiles date back to about 5000 B.C. In order to make textiles, the first requirement is a source of fibre from which a yarn can be made, primarily by spinning. The yarn is processed by knitting or weaving to create cloth. The machine used for weaving is the loom. Cloth is finished by what are described as wet process to become fabric. The fabric may be dyed, printed or decorated by embroidering with coloured yarns.

<span class="mw-page-title-main">Roberts Loom</span>

The Roberts loom was a cast-iron power loom introduced by Richard Roberts in 1830. It was the first loom that was more viable than a hand loom and was easily adjustable and reliable, which led to its widespread use in the Lancashire cotton industry.

<span class="mw-page-title-main">Bradford Industrial Museum</span> Industrial museum, Mill museum, Textile museum, in Eccleshill, Bradford

Bradford Industrial Museum, established 1974 in Moorside Mills, Eccleshill, Bradford, United Kingdom, specializes in relics of local industry, especially printing and textile machinery, kept in working condition for regular demonstrations to the public. There is a Horse Emporium in the old canteen block plus a shop in the mill, and entry is free of charge.

<span class="mw-page-title-main">Warp-weighted loom</span> Ancient form of loom In which the warp threads hang vertically and are held taut with weights

The warp-weighted loom is a simple and ancient form of loom in which the warp yarns hang freely from a bar, which is supported by upright poles which can be placed at a convenient slant against a wall. Bundles of warp threads are tied to hanging weights called loom weights which keep the threads taut.

<i>Game of Thrones Tapestry</i> Embroidered tapestry

The Game of Thrones Tapestry is a hand-crafted tapestry, woven by hand on a jacquard loom, with additional embroidery. The tapestry tells the entire story of the television show, Game of Thrones. It consists of seven 11-metre-long panels and one 10.5-metre panel. The eight panels depict scenes from each episode and include images of crew at work. The tapestry was commissioned by HBO and Tourism Ireland, the tourism bureau of Northern Ireland where HBO filmed much of the series.

<span class="mw-page-title-main">Shantipuri sari</span> Traditional handwoven cotton sari of West Bengal

Shantipuri sari is a traditional handwoven cotton sari of West Bengal. It is produced in the Shantipur city and surrounding area of Nadia district, West Bengal. Shantipuri handloom sari is famous for the novelty of designs, hand spinning method with extra weft, different color patterns and the thin finesse of the fabric. The fine Shantipuri sari is a highly demanded commodity all over the world. Shantipuri Sari got geographical indications tag in 2009.

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