Cotton | |
---|---|
Weaving shed | |
Architectural style | Single storey |
Owner | James Nutter & Sons Ltd |
Current owners | Bancroft Mill Engine Trust [1] |
Coordinates | 53°54′40″N2°11′31″W / 53.9111°N 2.1919°W |
Construction | |
Built | 1914 |
Completed | 1920 |
Demolished | 1979 |
Floor count | 2 storey warehouse, 1 storey shed |
Floor area | 200 feet (61 m) x 250 feet (76 m) |
Design team | |
Architecture Firm | W M Atkinson of Colne |
Power | |
Date | 1920 |
Engine maker | William Roberts of Nelson |
Engine type | Cross compound |
Valve Gear | Corliss valves operated by Dobson trip gear |
rpm | 69 |
Transmission type | Rope drive to second motion, then line shaft |
Boiler configuration | |
Boilers |
|
Pressure | 160 |
Equipment | |
Date | 1920 |
Manufacturer | Various |
No. of looms | 1200 |
Bancroft Shed was a weaving shed in Barnoldswick, Lancashire, England, situated on the road to Skipton. Construction was started in 1914 and the shed was commissioned in 1920 for James Nutter & Sons Limited. The mill closed on 22 December 1978 and was demolished. The engine house, chimneys and boilers have been preserved and maintained as a working steam museum. The mill was the last steam-driven weaving shed to be constructed and the last to close.
The engine house is open to visitors and the William Roberts cross compound 600hp engine regularly runs from steam generated from donated wood.
Bancroft Shed was the last weaving shed to be built in Barnoldswick, which had twelve others. It is midway between Burnley and Skipton and 30 miles (48 km) north of Manchester, 600 ft (180 m) in altitude in the Pennine hills. In 1920 this industrial town had a population of 10,000 people and there were 24,000 looms. [2] Historically in Yorkshire, in 1974 Barnoldswick and a number of surrounding villages were transferred to the Borough of Pendle in the Non-metropolitan county of Lancashire as a result of the Local Government Act 1972. The town is located on the edge of the Yorkshire wool district and the Lancashire cotton weaving district. [3]
James Nutter had space at Calf Hall Shed, a room and power mill, while his mill was built. [4] His mill was designed by W M Atkins of Colne in 1914, but construction was suspended because of the Great War. [5] The weaving shed was completed in 1920 and the opening ceremony was performed in March 1920. About 50 Lancashire looms were installed and weavers from Calf Hall were brought in on a standard wage to loom-in. In 1920, most four-loom weavers were on piece work and were expected to weave six pieces each of 100 yards (91 m) a week for 6s each. Bedding in a new shed was too problematic, however, to rely on piece work wages, so a standard wage was paid. When all the looms were installed and everything was running six weeks later, the company reverted to the Uniform List of Weaving Prices. [6] [a] The shed opened with part of the first double row of looms closest to the warehouse, eventually 80 pairs of looms on this row ran from one cross shaft. Eventually there were 19 cross shafts. [7]
Opening in 1920, Bancroft Shed missed the profitable years. During the Great War, Britain lost much of its export market, and only the most specialised weaving sheds survived. [8]
Increased efficiency was sought, four-loom weavers were encouraged to work six or more looms. This was the more looms system, which reduced the number of weavers required. The looms were slowed from 220 picks per minute to 180 by changing the diameter of the pulleys. [9] Elsewhere this caused industrial action, but here management maintained the four loom system in most of the mill. Additional power was required in the 1940s and a supplementary Cornish boiler was installed. In 1935, 450 people were working at the mill running 1,152 looms for 50 hours a week making 200,000 yards (180,000 m) of grey cloth. [4]
During the 1939–45 war, many empty weaving sheds in Lancashire were requisitioned; Rover and Rolls-Royce moved into Barnoldswick. An extra layer of management was imposed on the industry when the Cotton Control Board was set up by the Board of Trade. Labour and all resources were rationed. James Nutter took action to close his businesses at Grove Mill and Westfield Shed and moved his looms into storage at Bancroft. This reduced his operable looms to 500 at exactly the time he was required by the Cotton Control Board to reduce output to 40%. [10] While other firms collapsed, Nutters wove throughout the war. From a high point of 808,797 looms nationally in 1915, [11] the numbers had fallen to 530,000 in 1939 and plummeted to 220,000 in 1941 rising marginally to 355,500 in 1949. [10] [b]
Under Board of Trade control, working conditions for the weavers improved and the average wage increased from 31s 5d to 78s 0d. On 19 August 1941 a minimum wage agreement was signed. The existence of aero-engine manufacturers in the town provided alternative employment in cleaner conditions. When the war ended weavers expected better working conditions, but the more looms system became almost universal. Bancroft weavers worked eight-loom sets, then ten sets. Tacklers' sets were reduced from 140 to 70 to cope with extra work. [12] [13]
Conditions eased in the 1950s, mill lighting was changed from 110 V DC to 250 V AC. Mechanical Proctor coking stokers [c] were fitted to the Lancashire boiler. The looms were re-spaced into ten sets with a separating alley, though a row of eight sets was retained as a "Pensioner Side". Opinion varied as whether a ten set produced as much cloth as an eight set run by an experienced weaver.
In 1976 production consisted of contract weaving and part warps. Experienced weavers and tacklers recognised that demand was drying up and left. In September 1978 closure was announced. The mill struggled until 22 December when it finally closed. [15] Demolition began the following year. [5]
The mill consisted of a two-storey warehouse, a boiler room and engine shed with a large single-storey weaving shed. On closure in 1979, the warehouse and weaving shed were demolished. A 120-foot (37 m) chimney was situated to the west and a 200-foot (60 m) by 82-foot (25 m) lodge to the south. Following demolition of the shed, the lodge was filled in and the line of the road altered. The large Lancashire boiler is kept full of water from the roof gutters, and is used in the condenser (under the engine) and as feed water for the Cornish boiler.
As originally built, the weaving shed was about 250 feet (76 m) by 200 feet (61 m), set into the hillside with typical north facing roof lights to provide natural light, it housed 1200 looms. On the west side was the boiler room and engine house, and the warehouse was to the south. The ground floor was the warehouse and the upper floor was for preparation, sizing, drawing in and winding. [16]
Steam was raised by a Lancashire boiler and in 1947, when the warehouse needed extra steam for sizing, a Cornish boiler was added but disconnected in 1948 because of problems sharing the same flue. A Green's economiser [d] preheated the feedwater. The boiler was stoked manually, until a Proctor automatic stoker was fitted in the 1930s. Steam was raised to 160 psi. On closure in 1979, the Lancashire boiler required work, and the Cornish boiler that had been unused for 30 years was renovated, fired up and certificated. It is steamed at 50 psi, powered by donated scrap wood, to drive the engine on Heritage Steam Days. [18] As this was a single boiler shed, it has a 130 feet (40 m) chimney to provide the pressure difference needed to draw the air into the boiler. [19] The Bancroft chimney was repaired and 'banded' by Fred Dibnah in 1997.
The Bancroft mill engine is a horizontal cross compound Corliss valve condensing steam engine built 1914 and installed by William Roberts of Nelson in 1920. As was traditional, the cylinders were named, the high-pressure cylinder "James", and the low-pressure "Mary Jane". Together they were rated to at 600 ihp, enough for 1200 0.5 hp looms, the rating was conservative and the engine could deliver more power if needed. Its speed is 68 rpm controlled by a Porter type governor and a Lumb regulator [e] acting on the high-pressure cylinder valves and Dobson-type trip gear is fitted. The high-pressure cylinder (HP) has a 17 inches (43 cm) bore and the low-pressure (LP) 32 inches (81 cm); both have a stroke of 4 feet (120 cm). It uses Corliss valves. [21]
When yarn enters a weaving mill on different-sized cops and cheeses, it is rewound on to pirns to fit the shuttles used by the looms. Bancroft Shed bought its weft "shuttle ready" on pirns in 1920; there was no winding on site. Pirning was started and, in 1970, the mill used Britoba pirn winders. The pirns were carried in two types of shuttles. The original kissing shuttles caused health scares [22] and were replaced by self-threading shuttles. [23]
Warp is taken from 300 bobbins on a V-shaped frame and wound onto a beam. Four or five beams are merged to make the 2000 end beam required, and placed in the Cylinder Tape Sizing Machine like ones made by Howard & Bullough Ltd. of Accrington. [24] The threads pass through size to stiffen them and reduce friction. The size is a mixture of flour, soft soap and tallow: specific to the mill. The threads are dried over steam-heated cylinders and wound onto the weavers beam. [25]
The weavers beam is placed on a drawing-in frame, where each end is passed through the healds, and then through a reed. This job was done by a reacher-in and a loomer. The reacher-in, usually a young boy, passed each end in order to the loomer, who threaded it through the healds and reeds. [26] The mill had two drawing-in frames. Alternatively, if the loom had already run that cloth, a short length of warp thread could be left on the healds and reed. A twister would knot the threads and draw it through. A Barber-Colman knotter could tie in warp threads to the new beam, much faster than a twister. This process took 20 minutes, considerably faster than starting afresh. [27]
The loomed weavers beam was taken into the weaving shed, where a weaver would tenter four Lancashire Looms working at 220 picks per minute. The beam was gaited to the loom and kept working by a tackler who tentered 130. With the More Looms system brought in after the second war, weavers tentered ten looms, but the tackler had a set of 70. [12] [13]
A loom is a device used to weave cloth and tapestry. The basic purpose of any loom is to hold the warp threads under tension to facilitate the interweaving of the weft threads. The precise shape of the loom and its mechanics may vary, but the basic function is the same.
A power loom is a mechanized loom, and was one of the key developments in the industrialization of weaving during the early Industrial Revolution. The first power loom was designed and patented in 1785 by Edmund Cartwright. It was refined over the next 47 years until a design by the Howard and Bullough company made the operation completely automatic. This device was designed in 1834 by James Bullough and William Kenworthy, and was named the Lancashire loom.
A cotton mill is a building that houses spinning or weaving machinery for the production of yarn or cloth from cotton, an important product during the Industrial Revolution in the development of the factory system.
Textile manufacture during the British Industrial Revolution was centred in south Lancashire and the towns on both sides of the Pennines in the United Kingdom. The main drivers of the Industrial Revolution were textile manufacturing, iron founding, steam power, oil drilling, the discovery of electricity and its many industrial applications, the telegraph and many others. Railroads, steamboats, the telegraph and other innovations massively increased worker productivity and raised standards of living by greatly reducing time spent during travel, transportation and communications.
Textile manufacturing or textile engineering is a major industry. It is largely based on the conversion of fibre into yarn, then yarn into fabric. These are then dyed or printed, fabricated into cloth which is then converted into useful goods such as clothing, household items, upholstery and various industrial products.
Helmshore Mills are two mills built on the River Ogden in Helmshore, Lancashire. Higher Mill was built in 1796 for William Turner, and Whitaker's Mill was built in the 1820s by the Turner family. In their early life they alternated between working wool and cotton. By 1920 they were working shoddy as condensor mule mills; and equipment has been preserved and is still used. The mills closed in 1967 and they were taken over by the Higher Mills Trust, whose trustees included historian and author Chris Aspin and politician Dr Rhodes Boyson, who maintained it as a museum. The mills are said to the most original and best-preserved examples of both cotton spinning and woollen fulling left in the country that are still operational.
A shell or flued boiler is an early and relatively simple form of boiler used to make steam, usually for the purpose of driving a steam engine. The design marked a transitional stage in boiler development, between the early haystack boilers and the later multi-tube fire-tube boilers. A flued boiler is characterized by a large cylindrical boiler shell forming a tank of water, traversed by one or more large flues containing the furnace. These boilers appeared around the start of the 19th century and some forms remain in service today. Although mostly used for static steam plants, some were used in early steam vehicles, railway locomotives and ships.
The Weavers' Triangle is an area of Burnley in Lancashire, England consisting mostly of 19th-century industrial buildings at the western side of town centre clustered around the Leeds and Liverpool Canal. The area has significant historic interest as the cotton mills and associated buildings encapsulate the social and economic development of the town and its weaving industry. From the 1980s, the area has been the focus of major redevelopment efforts.
Ellenroad Mill was a cotton spinning mill in Newhey, a village in the Milnrow area of Rochdale, England. It was built as a mule spinning mill in 1890 by Stott and Sons and extended in 1899. It was destroyed by fire on 19 January 1916. When it was rebuilt, it was designed and equipped as a ring spinning mill.
Queen Street Mill is a former weaving mill in Harle Syke, a suburb to the north-east of Burnley, Lancashire, that is a Grade I listed building. It now operates as a museum and cafe. Currently open for public tours between April and November. Over winter the café is opened on Wednesdays. It is also viewable with private bookings.
Harle Syke is a small village within the parish of Briercliffe, situated three miles north of Burnley, Lancashire, England. It was the home to eleven weaving firms, working out of seven mills. Queen Street Mill closed in 1982, and was converted to a textile museum, preserving it as a working mill. It is the world's last 19th-century steam powered weaving mill.
A beamer was an occupation in the cotton industry. The taper's beam is a long cylinder with flanges where 400 plus ends (threads) are wound side-by-side. Creels of bobbins with the correct thread, mounted on a beaming frame wind their contents onto the beam. The machine is watched over by a "beamer".
A weaving shed is a distinctive type of mill developed in the early 1800s in Lancashire, Derbyshire and Yorkshire to accommodate the new power looms weaving cotton, silk, woollen and worsted. A weaving shed can be a stand-alone mill, or a component of a combined mill. Power looms cause severe vibrations requiring them to be located on a solid ground floor. In the case of cotton, the weaving shed needs to remain moist. Maximum daylight is achieved, by the sawtooth "north-facing roof lights".
William Roberts and Company of Phoenix Foundry in Nelson, Lancashire, England, produced many of the steam engines that powered cotton weaving and spinning mills of Pendle and neighbouring districts. Industrial historian Mike Rothwell has called Phoenix foundry “Nelson’s most significant engineering site”.
The more looms system was a productivity strategy introduced in the Lancashire cotton industry, whereby each weaver would manage a greater number of looms. It was an alternative to investing in the more productive Northrop automatic looms in the 1930s. It caused resentment, resulted in industrial action, and failed to achieve any significant cost savings.
"Kissing the shuttle" is the term for a process by which weavers used their mouths to pull thread through the eye of a shuttle when the pirn was replaced. The same shuttles were used by many weavers, and the practice was unpopular. It was outlawed in the U.S. state of Massachusetts in 1911 but continued even after it had been outlawed in Lancashire, England in 1952. The Lancashire cotton industry was loath to invest in hand-threaded shuttles, or in the more productive Northrop automatic looms with self-threading shuttles, which were introduced in 1902.
Piece-rate lists were the ways of assessing a cotton operatives pay in Lancashire in the nineteenth and early twentieth centuries. They started as informal agreements made by one cotton master and their operatives then each cotton town developed their own list. Spinners merged all of these into two main lists which were used by all, while weavers used one 'unified' list.
Harle Syke mill is a weaving shed in Briercliffe on the outskirts of Burnley, Lancashire, England. It was built on a green field site in 1856, together with terraced houses for the workers. These formed the nucleus of the community of Harle Syke. The village expanded and six other mills were built, including Queen Street Mill.
Steaming or artificial humidity was the process of injecting steam from boilers into cotton weaving sheds in Lancashire, England, in the late 19th and early 20th centuries. The intention was to prevent breakages in short-staple Indian Surat cotton which was introduced in 1862 during a blockade of American cotton at the time of the American Civil War. There was considerable concern about the health implications of steaming. Believed to cause ill health, this practice became the subject of much campaigning and investigation from the 1880s to the 1920s. A number of Acts of Parliament imposed modifications.