Yarn

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Yarn
Yarn at Folklife - Stierch.jpg
Balls of yarn
A visual of twisted yarn Rope on flowers.jpg
A visual of twisted yarn

Yarn is a long continuous length of interlocked fibres, used in sewing, crocheting, knitting, weaving, embroidery, ropemaking, and the production of textiles. [1] Thread is a type of yarn intended for sewing by hand or machine. Modern manufactured sewing threads may be finished with wax or other lubricants to withstand the stresses involved in sewing. [2] Embroidery threads are yarns specifically designed for needlework. Yarn can be made of a number of natural or synthetic materials, and comes in a variety of colors and thicknesses (referred to as "weights"). Although yarn may be dyed different colours, most yarns are solid coloured with a uniform hue.

Contents

Etymology

The word "yarn" comes from Middle English, from the Old English gearn, akin to Old High German garn, "yarn", Dutch garen, Ancient Greek χορδή, "string", and Sanskrit hira, "band". [1]

History

The human production of yarn is known to have existed since the Stone Age and earlier prehistory, with ancient fiber materials developing from animal hides, to reeds, to early fabrics. Cotton, wool, and silk were the first materials for yarn, and textile trade contributed immensely to the ancient global economy. [3]

Materials

Yarn can be made from a number of natural or synthetic fibers, or a blend of natural and synthetic fibers.

Natural fibers

Cotton

Flyer spinning of cotton Flugelspinnmaschine.jpeg
Flyer spinning of cotton

The most common plant fiber is cotton, which is typically spun into fine yarn for mechanical weaving or knitting into cloth. [4]

Silk

Silk is a natural protein fiber, some forms of which can be woven into textiles. The protein fiber of silk is composed mainly of fibroin and is produced by the larvae of the moth Bombyx mori . Silk production is thought to have begun in China and silk thread and cloth manufacture was well-established by the Shang dynasty (1600–1050 BCE). [5]

Linen

Linen is another natural fiber with a long history of use for yarn and textiles. Linen fibers are derived from the flax plant. [6] [7]

Other plant fibers

Manila hemp warp yarns being prepared for weaving in a modern textile factory 40-QWSTION-BANANATEX-WARPING-LAUSCHSICHT.jpg
Manila hemp warp yarns being prepared for weaving in a modern textile factory

Other plant fibers which can be spun include bamboo, hemp, maize, nettle, and soy fiber. [8]

Animal fibers

The most common spun animal fiber is wool harvested from sheep. As long fibers make better yarn, sheep have been bred over time to produce longer fibers. This increases the need for shearing to prevent pests and overheating. [9]

Other animal fibers used include alpaca, angora, mohair, llama, cashmere, and silk. More rarely, yarn may be spun from camel, yak, possum, musk ox, vicuña, cat, dog, wolf, rabbit, bison, or chinchilla hair, as well as turkey or ostrich feathers. Natural fibers such as these have the advantage of being slightly elastic and very breathable while trapping a great deal of air, making for some of the warmest fabrics.[ citation needed ]

Synthetic fibers

Some examples of synthetic fibers that are used as yarn are nylon, acrylic fiber, rayon, [10] and polyester. Synthetic fibers are generally extruded in continuous strands of gel-state materials. These strands are drawn (stretched), annealed (hardened), and cured to obtain properties desirable for later processing.

Synthetic fibers come in three basic forms: staple, tow, and filament. Staple is cut fibers, generally sold in lengths up to 120 mm. Tow is a continuous "rope" of fibers consisting of many filaments loosely joined side-to-side. Filament is a continuous strand consisting of anything from one filament to many. Synthetic fiber is most often measured in a weight per linear measurement basis, along with cut length. Denier and Dtex are the most common weight to length measures. Cut-length only applies to staple fiber.

Filament extrusion is sometimes referred to as "spinning," but most people equate spinning with spun yarn production.

Yarn from recycled materials

T-shirt yarn is a recycled yarn made from the same fabric as is used in T-shirts and other clothes. It is often made from the remainder fabric of clothing manufacture, and therefore is considered a recycled and eco-friendly product. It can also be made at home out of used clothing.[ dead link ] [11] The resulting yarn can be used in knitted or crocheted items. [12]

Comparison of material properties

A fully restored Derby Doubler, winding a sliver lap ready for finisher carding at Quarry Bank Mill in the UK Restored primary level spinning machine at Quarry Bank Mill.jpg
A fully restored Derby Doubler, winding a sliver lap ready for finisher carding at Quarry Bank Mill in the UK

In general, natural fibers tend to require more careful handling than synthetics because they can shrink, felt, stain, shed, fade, stretch, wrinkle, or be eaten by moths more readily, unless special treatments such as mercerization or super washing are performed to strengthen, fix color, or otherwise enhance the fiber's own properties.

Some types of protein yarns (i.e., hair, silk, feathers) may feel irritating to some people, causing contact dermatitis, hives, or wheezing. These reactions are likely a sensitivity to thicker and coarser fiber diameter or fiber ends. [13] In fact, contrary to popular belief, wool allergies are practically unknown. According to a study reviewing the evidence of wool as an allergen conducted by Acta Dermato-Venereologica, [14] contemporary superfine or ultrafine Merino wool with their reduced fibre diameters do not provoke itch, are well tolerated and in fact benefit eczema management. [14] Further studies suggest that known allergens applied during textile processing are minimally present in wool garments today given current industry practices and are unlikely to lead to allergic reactions. [15]

When natural hair-type fibers are burned, they tend to singe and have a smell of burnt hair; this is because many, like human hair, are protein-derived. Cotton and viscose (rayon) yarns burn as a wick. Synthetic yarns generally tend to melt, though some synthetics are inherently flame-retardant. Noting how an unidentified fiber strand burns and smells can assist in determining if it is natural or synthetic, and what the fiber content is.

Both synthetic and natural yarns can pill. Pilling is a function of fiber content, spinning method, twist, contiguous staple length, and fabric construction. Single ply yarns or using fibers like merino wool are known to pill more due to the fact that in the former, the single ply is not tight enough to securely retain all the fibers under abrasion, and the merino wool's short staple length allows the ends of the fibers to pop out of the twist more easily.

Yarns combining synthetic and natural fibers inherit the properties of each parent, according to the proportional composition. Synthetics are added to lower cost, increase durability, add unusual color or visual effects, provide machine washability and stain resistance, reduce heat retention, or lighten garment weight.

Structure

A Spinning Jenny, spinning machine which was significant in the beginning of the Industrial Revolution Spinning jenny.jpg
A Spinning Jenny, spinning machine which was significant in the beginning of the Industrial Revolution
S- and Z-twist yarn Yarn twist S-Left Z-Right.png
S- and Z-twist yarn

Spun yarn

Spun yarn is made by twisting staple fibres together to make a cohesive thread, or "single". [16] Twisting fibres into yarn in the process called spinning can be dated back to the Upper Paleolithic, [17] and yarn spinning was one of the first processes to be industrialized. Spun yarns are produced by placing a series of individual fibres or filaments together to form a continuous assembly of overlapping fibres, usually bound together by twist. Spun yarns may contain a single type of fibre, or be a blend of various types. Combining synthetic fibres (which can have high strength, lustre, and fire retardant qualities) with natural fibres (which have good water absorbency and skin comforting qualities) is very common. The most widely used blends are cotton-polyester and wool-acrylic fibre blends. Blends of different natural fibres are common too, especially with more expensive fibres such as alpaca, angora and cashmere.

Yarn is selected for different textiles based on the characteristics of the yarn fibres, such as warmth (wool), light weight (cotton or rayon), durability (nylon is added to sock yarn, for example), or softness (cashmere, alpaca).

Yarn is composed of twisted strands of fiber, which are known as plies when grouped together. [18] These strands of yarn are twisted together (plied) in the opposite direction to make a thicker yarn. Depending on the direction of this final twist, the yarn will have either s-twist (the threads appear to go "up" to the left) or z-twist (to the right). For a single ply yarn, the direction of the final twist is the same as its original twist. The twist direction of yarn can affect the final properties of the fabric, and combined use of the two twist directions can nullify skewing in knitted fabric. [19]

The mechanical integrity of yarn is derived from frictional contacts between its composing fibers. The science behind this was first studied by Galileo. [20]

Carded and combed yarn

Combed yarns are produced by adding another step of yarn spinning, namely combing, which aligns the fibres and removes the short fibres carried over from the previous step of carding. Combed yarn results in superior-quality fabrics. In comparison to carded yarns, this particular yarn is slightly more expensive, because the weaving is a long, consuming process. Combining separates small fibres from elongated fibres, in which this procedure makes the yarn softer and smoother. [21]

Hosiery yarn

Hosiery yarns are used in the manufacturing of knitted fabrics. Since the knitted materials are more delicate than woven materials; hence hosiery yarns are made 'softer' with fewer twists per inch than their woven counterparts. Hosiery yarn comes from a separate spinning process (melt spinning), and is used with circular knitting machines to form fabric. [22] [23]

Open-end yarn

Open-end yarn is produced by open-end spinning without a spindle. The method of spinning is different from ring spinning. In open-end yarn, there is no roving frame stage. Sliver from the card goes into the rotor, is spun into yarn directly. Open-end yarn can be produced from short fibers. Open-end yarns are different from ring yarns. Open-end yarns are limited to coarser counts. [24] [25]

Novelty yarn

Novelty yarns or complex yarns are yarns with special (fancy) effects introduced during spinning or plying. One example is slub yarns, yarn with thick or thin sections alternating regularly or irregularly. In a similar manner, creating deliberate unevenness, additions or injections of neps or metallic or synthetic fibers (along with natural fibers) in spinning creates novelty yarns.

Filament yarn

Filament yarn consists of filament fibres (very long continuous fibres) either twisted together or only grouped together. Thicker monofilaments are typically used for industrial purposes rather than fabric production or decoration. Silk is a natural filament, and synthetic filament yarns are used to produce silk-like effects.

Texturized yarn

Texturized yarns are made by a process of air texturizing filament yarns (sometimes referred to as taslanizing ), which combines multiple filament yarns into a yarn with some of the characteristics of spun yarns. They are synthetic continuous filaments that are modified to impart special texture and appearance. It was originally applied to synthetic fibers to reduce transparency, slipperiness and increase warmth, absorbency and makes the yarn more opaque. It was used to manufacture a variety of textile products: knitted underwear and outer wear, shape-retaining knitted suits, overcoats. They also were used in the production of artificial fur, carpets, blankets, etc. [26] [27]

Colour

Yarn comes in many colors. Caraz Market Lana.jpg
Yarn comes in many colors.

Yarn may be used undyed, or may be coloured with natural or artificial dyes. Most yarns have a single uniform hue, but there is also a wide selection of variegated yarns:

A comparison of yarn weights (thicknesses): the top skein is aran weight, suitable for knitting a thick sweater or hat. The manufacturer's recommended knitting gauge appears on the label: 5 to 7 stitches per inch using size 4.5 to 5.1 mm needles. The bottom skein is sock weight, specifically for knitting socks. Recommended gauge: 8 to 10 stitches per inch, using size 3.6 to 4.2 mm needles. Yarn weight comparison with variegated colours.jpg
A comparison of yarn weights (thicknesses): the top skein is aran weight, suitable for knitting a thick sweater or hat. The manufacturer's recommended knitting gauge appears on the label: 5 to 7 stitches per inch using size 4.5 to 5.1 mm needles. The bottom skein is sock weight, specifically for knitting socks. Recommended gauge: 8 to 10 stitches per inch, using size 3.6 to 4.2 mm needles.
Spool of all purpose sewing thread. Closeup shows texture of 2-ply, Z-twist, mercerized cotton with polyester core. Spool of white thread.jpg
Spool of all purpose sewing thread. Closeup shows texture of 2-ply, Z-twist, mercerized cotton with polyester core.
Yarn drying after being dyed in the early American tradition, at Conner Prairie living history museum Conner-prairie-yarn-drying.jpg
Yarn drying after being dyed in the early American tradition, at Conner Prairie living history museum

Weight

Yarn quantities for handcrafts are usually measured and sold by weight in ounces (oz) or grams (g). Common sizes include 25g, 50g, and 100g skeins. Some companies also primarily measure in ounces with common sizes being three-ounce, four-ounce, six-ounce, and eight-ounce skeins. Textile measurements are taken at a standard temperature and humidity because variations in heat and humidity can cause fibers to absorb different amounts of moisture from the air, thus increasing the measured weight of the yarn without adding any fiber material. The actual length of the yarn contained in a ball or skein can vary due to the inherent heaviness of the fibre and the thickness of the strand; for instance, a 50 g skein of lace weight mohair may contain several hundred metres, while a 50 g skein of bulky wool may contain only 60 metres.

Craft yarn comes in several thicknesses or weights. This is not to be confused with the measurement and weight listed above. The Craft Yarn Council of America promotes a standardized industry system for measuring yarn weight, where weights are numbered from 0 (finest) to 7 (thickest). [28] Each weight can be described by a number and name: Size 0 yarn is called Lace, size 1 is Super Fine, size 2 is Fine, size 3 is Light, size 4 is Medium, size 5 is Bulky, size 6 is Super Bulky, and size 7 is Jumbo. [29]

Each weight also has several commonly used but unregulated terms associated with it. However, this naming convention is more descriptive than precise; fibre artists disagree about where on the continuum each lies, and the precise relationships between the sizes. These terms include: fingering, sport, double-knit (or DK), worsted, aran (or heavy worsted), bulky, super-bulky, and roving. [29]

Another measurement of yarn weight, often used by weavers, is wraps per inch (WPI). The yarn is wrapped snugly around a ruler and the number of wraps that fit in an inch are counted.

Labels on yarn for handicrafts often include information on gauge, which can also help determine yarn weight. Gauge, known in the UK as tension, is a measurement of how many stitches and rows are produced per inch or per cm on a specified size of knitting needle or crochet hook. The proposed standardization uses a four-by-four inch/ten-by-ten cm knitted stockinette or single crocheted square, with the resultant number of stitches across and rows high made by the suggested tools on the label to determine the gauge.

In Europe, textile engineers often use the unit tex, which is the weight in grams of a kilometre of yarn, or decitex, which is a finer measurement corresponding to the weight in grams of 10 km of yarn. Many other units have been used over time by different industries.

Yarn skeins

There are many different ways in which yarn is wound, including hanks, skeins, donut balls, cakes, and cones.

Hank

A hank [30] of yarn is a looped bundle of yarn, [31] similar to how wire is typically sold. The yarn is usually tied in two places directly opposite each other to keep the loops together and to keep them from tangling. Hanks are a preferred method of fastening yarn for many yarn sellers and yarn-dyers due to its ability to more widely display the qualities of the fiber. [31] It is often wound using a swift, a standing contraption that holds a yarn hank without obstruction and spins on a central axis to facilitate yarn ball winding [32] There are two subtypes of hanks: twisted and folded. A twisted hank is a hank that has been twisted into a rope braid. A folded hank is a hank that has been folded in half and wrapped in a label for retail purposes. [31]

Skein

Skeins are one of the most common types of yarn ball. Although skeins are technically described as yarn that has been wound into an oblong shape, the word "skein" is used generically to describe any ball of yarn. [31] Many large-scale yarn retailers like Lion brand and parent companies like Yarnspirations sell their yarn in skeins. Unlike other types of yarn balls, a skein allows you to access both ends of the yarn. [31] The yarn end in the inside of the skein is called a center pull. [31] One major complaint of center pull bullet skeins is that the inside yarn end is not easily found, and often is pulled out of the skein in a jumble of tangled yarn called "yarn barf". There are two types of skeins: a pull skein, which is more rectangular in shape, and a bullet skein, which is rounder. [31]

Microscopic aspect of selected yarns

Below are the images taken by a digital USB microscope. These show how the yarn looks in different kinds of clothes when magnified.

See also

Related Research Articles

Crochet is a process of creating textiles by using a crochet hook to interlock loops of yarn, thread, or strands of other materials. The name is derived from the French term croc, which means 'hook'. Hooks can be made from a variety of materials, such as metal, wood, bamboo, bone or plastic. The key difference between crochet and knitting, beyond the implements used for their production, is that each stitch in crochet is completed before the next one is begun, while knitting keeps many stitches open at a time. Some variant forms of crochet, such as Tunisian crochet and broomstick lace, do keep multiple crochet stitches open at a time.

<span class="mw-page-title-main">Knitting</span> Method of forming fabric

Knitting is a method for production of textile fabrics by interlacing yarn loops with loops of the same or other yarns. It is used to create many types of garments. Knitting may be done by hand or by machine.

Spinning is a twisting technique to form yarn from fibers. The fiber intended is drawn out, twisted, and wound onto a bobbin. A few popular fibers that are spun into yarn other than cotton, which is the most popular, are viscose, animal fibers such as wool, and synthetic polyester. Originally done by hand using a spindle whorl, starting in the 500s AD the spinning wheel became the predominant spinning tool across Asia and Europe. The spinning jenny and spinning mule, invented in the late 1700s, made mechanical spinning far more efficient than spinning by hand, and especially made cotton manufacturing one of the most important industries of the Industrial Revolution.

<span class="mw-page-title-main">Textile arts</span> Form of arts and crafts using fibers

Textile arts are arts and crafts that use plant, animal, or synthetic fibers to construct practical or decorative objects.

<span class="mw-page-title-main">Worsted</span> Fabrics manufactured from worsted yarns

Worsted is a high-quality type of wool yarn, the fabric made from this yarn, and a yarn weight category. The name derives from Worstead, a village in the English county of Norfolk. That village, together with North Walsham and Aylsham, formed a manufacturing centre for yarn and cloth in the 12th century, when pasture enclosure and liming rendered the East Anglian soil too rich for the older agrarian sheep breeds. In the same period, many weavers from the County of Flanders moved to Norfolk. "Worsted" yarns/fabrics are distinct from woollens : the former is considered stronger, finer, smoother, and harder than the latter.

<span class="mw-page-title-main">Acrylic fiber</span> Synthetic fiber made from polymer

Acrylic fibers are synthetic fibers made from a polymer (polyacrylonitrile) with an average molecular weight of ~100,000, about 1900 monomer units. For a fiber to be called "acrylic" in the US, the polymer must contain at least 85% acrylonitrile monomer. Typical comonomers are vinyl acetate or methyl acrylate. DuPont created the first acrylic fibers in 1941 and trademarked them under the name Orlon. It was first developed in the mid-1940s but was not produced in large quantities until the 1950s. Strong and warm, acrylic fiber is often used for sweaters and tracksuits and as linings for boots and gloves, as well as in furnishing fabrics and carpets. It is manufactured as a filament, then cut into short staple lengths similar to wool hairs, and spun into yarn.

<span class="mw-page-title-main">Textile manufacturing</span> The industry which produces textiles

Textile manufacturing is a major industry. It is largely based on the conversion of fibre into yarn, then yarn into fabric. These are then dyed or printed, fabricated into cloth which is then converted into useful goods such as clothing, household items, upholstery and various industrial products.

<span class="mw-page-title-main">Orenburg shawl</span> Russian knitted lace textile

The Orenburg shawl is a Russian knitted lace textile using goat down and stands as one of the classic symbols of Russian handicraft, along with Tula samovars, the Matrioshka doll, Khokhloma painting, Gzhel ceramics, the Palekh miniature, Vologda lace, Dymkovo toys, Rostov finift (enamel), and Ural malachite.

<span class="mw-page-title-main">Hand spinning</span> Method of turning fiber into thread

Spinning is an ancient textile art in which plant, animal or synthetic fibres are drawn out and twisted together to form yarn. For thousands of years, fibre was spun by hand using simple tools, the spindle and distaff. It was only with the invention of the spinning wheel in the Islamic world circa 1030, and its subsequent introduction to China, India and Europe in the High Middle Ages, that the output of individual spinners dramatically increased. Mass production later arose in the 18th century with the beginnings of the Industrial Revolution. Hand-spinning remains a popular handicraft.

The manufacture of textiles is one of the oldest of human technologies. To make textiles, the first requirement is a source of fiber from which a yarn can be made, primarily by spinning. The yarn is processed by knitting or weaving, which turns yarn into cloth. The machine used for weaving is the loom. For decoration, the process of colouring yarn or the finished material is dyeing. For more information of the various steps, see textile manufacturing.

<span class="mw-page-title-main">Units of textile measurement</span> Systems for measuring textiles

Textile fibers, threads, yarns and fabrics are measured in a multiplicity of units.

A staple fiber is a textile fiber of discrete length. The opposite is a filament fiber, which comes in continuous lengths. Staple length is a characteristic fiber length of a sample of staple fibers. A fiber is made up of natural substances and is known for being longer than it is wide. It is an essential criterion in yarn spinning, and aids in cohesion and twisting. Compared to synthetic fibers, natural fibers tend to have different and shorter lengths. The quality of natural fibers like cotton is categorized into staple length such as short, medium, long staple, and extra-long. Gossypium barbadense, one of several cotton species, produces extra-long staple fibers. The staple fibers may be obtained from natural and synthetic sources. In the case of synthetics and blends, the filament yarns are cut to a predetermined length.

<span class="mw-page-title-main">Novelty yarns</span> Any yarn with special effects introduced in spinning or plying

Novelty yarns include a wide variety of yarns made with unusual features, structure or fiber composition such as slubs, inclusions, metallic or synthetic fibers, laddering and varying thickness introduced during production. Some linens, wools to be woven into tweed, and the uneven filaments of some types of silk are allowed to retain their normal irregularities, producing the characteristic uneven surface of the finished fabric. Man-made fibres, which can be modified during production, are especially adaptable for special effects such as crimping and texturizing.

<span class="mw-page-title-main">Embroidery thread</span> Any of several types of thread designed for use in embroidery and related crafts

Embroidery thread is yarn that is manufactured or hand-spun specifically for embroidery and other forms of needlework. Embroidery thread often differs widely, coming in many different fiber types, colors and weights.

Textile manufacturing is one of the oldest human activities. The oldest known textiles date back to about 5000 B.C. In order to make textiles, the first requirement is a source of fibre from which a yarn can be made, primarily by spinning. The yarn is processed by knitting or weaving to create cloth. The machine used for weaving is the loom. Cloth is finished by what are described as wet process to become fabric. The fabric may be dyed, printed or decorated by embroidering with coloured yarns.

<span class="mw-page-title-main">Thread (yarn)</span> Type of yarn used for sewing

A thread is a long strand of material, often composed of several filaments or fibres, used for joining, creating or decorating textiles. Ancient Egyptians were known for creating thread using plant fibers, wool and hair. Today, thread can also be made of many different materials including but not limited to cotton, wool, linen, nylon, silk, polyester etc. There are also metal threads, which can be made of fine wire.

<span class="mw-page-title-main">Eisaku Noro Company</span>

Eisaku Noro Company, Ltd. is a yarn manufacturer located in the Aichi Prefecture of Japan. The company produces yarns for handcrafting under the Noro brand name, as well as machine yarns for textile production using the Eisaku Noro label. The company was founded over forty years ago by Eisaku Noro. The handcrafting yarns in particular are well known for their vivid colors and combinations of diverse fiber types. They differ from a number of other manufactured yarns in the industry by having lengthier spans of color in the runs, causing distinctive striping patterns, as well as being partially spun by hand versus being produced completely by machines. In 2012, Noro Knitting Magazine initiated publication, which features knit and crochet patterns specifically designed for use with the yarns.

Wet Processing Engineering is one of the major streams in Textile Engineering or Textile manufacturing which refers to the engineering of textile chemical processes and associated applied science. The other three streams in textile engineering are yarn engineering, fabric engineering, and apparel engineering. The processes of this stream are involved or carried out in an aqueous stage. Hence, it is called a wet process which usually covers pre-treatment, dyeing, printing, and finishing.

A blend is a mixture of two or more fibers. In yarn spinning, different compositions, lengths, diameters, or colors may be combined to create a blend. Blended textiles are fabrics or yarns produced with a combination of two or more types of different fibers, or yarns to obtain desired traits and aesthetics. Blending is possible at various stages of textile manufacturing. The term, blend, refers to spun fibers or a fabric composed of such fibers. There are several synonymous terms: a combination yarn is made up of two strands of different fibers twisted together to form a ply; a mixture or mixed cloth refers to blended cloths in which different types of yarns are used in warp and weft sides.

<span class="mw-page-title-main">Slub (textiles)</span> Thicker section of yarn, thread or fiber

A slub in textiles production refers to thickened areas of a fiber or yarn. Slubbed or slubby fabric is woven from slubby yarn. Both high and low slubbiness may be sought.

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