Tweed is a rough, woollen fabric, of a soft, open, flexible texture, resembling cheviot or homespun, but more closely woven. It is usually woven with a plain weave, twill or herringbone structure. Colour effects in the yarn may be obtained by mixing dyed wool before it is spun. [1]
Tweeds are a staple of traditional Scottish, Irish, Welsh, and English clothing, being desirable for informal outerwear, [2] due to the material being moisture-resistant and durable. Tweeds are made to withstand harsh climates [3] and are commonly worn for outdoor activities such as shooting and hunting. In Ireland, tweed manufacturing is now most associated with County Donegal but originally covered the whole country. [4] In Scotland, tweed manufacturing is most associated with the Isle of Harris in the Hebrides.
The original name of the cloth was tweel, Scots for twill, the material being woven in a twilled rather than a plain pattern. A traditional story has the name coming about almost by chance. Around 1831, a London merchant, James Locke, received a letter from a Hawick firm, Wm. Watson & Sons, Dangerfield Mills about some "tweels". The merchant misinterpreted the handwriting, understanding it to be a trade-name taken from the River Tweed that flows through the Scottish Borders textile area. The goods were subsequently advertised as Tweed and the name has remained since. [5]
Traditionally used for upper-class country clothing such as shooting jackets, tweed became popular among the Edwardian middle classes who associated it with the leisurely pursuits of the elite. [6] Due to their durability, tweed Norfolk jackets and plus-fours were a popular choice [7] for hunters, cyclists, golfers, and early motorists, hence Kenneth Grahame's depiction of Mr. Toad in a Harris Tweed suit. [8] Popular patterns include houndstooth, [9] associated with 1960s fashion, windowpane, gamekeeper's tweed worn by academics, Glen plaid check, originally commissioned by Edward VII, and herringbone. [10]
During the 2000s and 2010s, members of long-established British and American land-owning families started to wear high-quality heirloom tweed inherited from their grandparents, some of which pre-dated the Second World War. [11] [12]
In modern times, cyclists may wear tweed when they ride vintage bicycles on a Tweed Run. This practice has its roots in the British young fogey and hipster subcultures of the late 2000s and early 2010s, whose adherents appreciate both vintage tweed, and bicycles. [13]
Some vintage Danemann upright pianos have a tweed cloth backing to protect the internal mechanism. Occasionally, Scottish bagpipes were covered in tweed as an alternative to tartan wool. [14]
The term "tweed" is used to describe coverings on instrument cables and vintage or retro guitar amplifiers, such as the Fender tweed and Fender Tweed Deluxe. [15] Despite the terminology, many of these coverings were not considered tweed but cotton twill due to the cover's design, which caused this misidentification of the design.
The starting point of the chain is raw wool, primarily sourced from sheep raised in the tweed's regions of origin – such as the Outer Hebrides of Scotland for Harris Tweed, or County Donegal in Ireland for Donegal Tweed.
Sheep Rearing: Sheep breeds like Cheviot, Scottish Blackface, or Shetland are raised in environments that have historically shaped the quality and robustness of their wool. The quality of pasture and the climate influence the fiber.
Shearing: Sheep shearing usually takes place once a year, in spring or early summer. The shorn wool is collected and undergoes an initial sorting to remove larger impurities and separate the wool by quality.
After shearing, the raw wool goes through several preparation stages before becoming yarn.
Scouring: The wool is washed to remove lanolin (the wool's natural wax), dirt, grease, and other residues. This is a crucial process to clean the fiber without damaging it.
Carding: The washed wool is carded, a process that aligns the fibers, removes small debris, and prepares them for spinning. This can be done in large industrial machines or, in the case of Harris Tweed, in specific facilities on the islands.
Dyeing: One of tweed's most distinctive stages, especially for Harris Tweed, is the dyeing of the threads before spinning. This allows multiple fiber colors to be blended during spinning, creating the mottled tones and characteristic color depth of tweed. For other tweeds, dyeing might occur at different stages, but "fiber dyeing" is a key differentiator.
With the wool clean, carded, and dyed, the next step is to transform it into yarn.
Spinning: The wool fibers are stretched and twisted to form threads. This process can be done in factories with modern machinery, but for Harris Tweed, historically and by law, the main spinning process must also take place in the Outer Hebrides. The resulting threads are robust and suitable for weaving.
Weaving is the stage where the yarn is transformed into the characteristic tweed fabric.
Warping: The warp threads (the longitudinal threads that form the fabric's base) are prepared and loaded onto the loom.
Weaving: This is the heart of tweed production. The weft threads (the threads that cross the warp) are interlaced to create the tweed's pattern (twill, herringbone, plaid, etc.). For Harris Tweed, this stage is performed on hand looms or foot-powered looms (fly-shuttle looms) in the weavers' homes in the Outer Hebrides. For other tweeds, weaving might occur in larger factories with industrial looms. The choice of weave type defines the tweed's initial texture and appearance.
Once woven, the tweed still needs a finishing process to achieve its final quality.
Fulling/Milling: The fabric is washed and milled to shrink slightly and compact the fibers, making it denser, more water-resistant, and durable. This process also helps to "felt" the surface, binding the threads together and giving tweed its characteristic "hand." For Harris Tweed, this final finishing step must also be carried out in the Outer Hebrides.
Drying and Pressing: The fabric is dried and pressed to smooth the surface and remove wrinkles, preparing it for inspection and cutting.
Inspection and Orb Mark (for Harris Tweed): In the case of Harris Tweed, each roll of fabric undergoes rigorous inspection by the Harris Tweed Authority. If approved, it receives the iconic Orb Mark of authentication, which is applied to the selvedge of the fabric, guaranteeing its legitimacy and quality.
With the finished and authenticated fabric, it moves to the distribution and product manufacturing stages.
Raw Fabric Sales: Tweed can be sold in rolls to fabric wholesalers, tailors, and fashion designers who wish to create their own pieces.
Manufacturing of Final Products:
Sales Channels: Final products reach the consumer through:
The foundational material of tweed is wool, a natural fiber. While some modern variations might include small amounts of other fibers (like silk for a softer hand, or synthetics for increased abrasion resistance in specific uses), authentic and traditional tweed is 100% virgin wool.
The quality and characteristics of the final tweed are directly influenced by the breed of sheep from which the wool is obtained. For example:
The choice of pure wool is fundamental to tweed's inherent properties of thermal insulation, breathability, and natural resilience.
Wool is a protein fiber, meaning its primary chemical composition is of proteins. The dominant protein in wool is keratin, a complex polymer composed of long chains of amino acids.
Chemical Composition of Keratin: Keratin is primarily composed of elements such as carbon (C), hydrogen (H), oxygen (O), nitrogen (N), and distinctively, sulfur (S). The presence of sulfur is particularly important as it's responsible for the formation of disulfide bonds (-S-S-), which are crucial for the wool fiber's structure and resilience. Estimates for the elemental composition of wool keratin generally indicate approximately 50% Carbon, 12% Hydrogen, 10% Oxygen, 25% Nitrogen, and 3% Sulfur, though this can vary slightly.
Molecular Structure of Keratin: At a molecular level, keratin chains primarily form alpha-helices (α-helices). These helices are polypeptide chains that coil, stabilized by internal hydrogen bonds. Several of these alpha-helices then bundle together to form more complex structures called intermediate filaments, which are the fibrillar units within the wool fiber cell.
Disulfide bonds (sulfur bridges) act as covalent "cross-links" between different keratin chains or between different sections of the same chain. These cross-links give wool its remarkable elasticity, resilience, and ability to recover its original shape, as well as its resistance to chemical and biological damage under certain conditions. They allow the fiber to be stretched and return to its original form without breaking.
Functional Groups: Keratin also contains functional groups like amine groups (-NH2) and carboxyl groups (-COOH), which give wool amphoteric properties (the ability to react with both acids and bases), influencing its dyeing capability and resistance to chemicals.
The individual wool fiber, which makes up the tweed yarn, has a complex microstructure that contributes to the fabric's properties:
The macroscopic structure of tweed refers to how the yarns are woven to create the visible fabric. This structure contributes to tweed's texture, drape, and durability.
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