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Waffle fabric, also known as honeycomb fabric, has raised threads that form small rectangles. It can be made by either weaving or knitting. Waffle weave is a further exploitation of plain weave and twill weave which produces a three-dimensional effect. The combination of warp and weft floats creates the structure. It is woven partly on tabby areas surrounded by ridges of long floats. The weave consists of warp and weft floats arranged around a plain weave center. The warp and weft threads are interlaced and floating in a way that creates small square ridges and hollows in the fabric in a regular pattern. [1]
The surface of the fabric has a texture that looks like a waffle, hence the name. [2] [3]
Waffle fabric can also be made on a double jersey knitting machine by selecting the needle position for knitting and tucking the loops for the formation of the structure similar to floating warps and weft in weaving. The knitted waffle can be produced in two variants: big waffle and mini waffle; it is also known as thermal fabric. [4]
The "face" is a weaver's term that refers to whether the warp or weft dominates the fabric. [5] The three-dimensional face/texture of waffle make it more absorbent and a useful fabric. Waffle fabric is usually made of cotton or microfibre and is woven in a way that makes it very absorbent. The waffle weave also allows air to flow through the fabric so that it dries quickly. Waffle fabrics are made in a range of weights.
Waffle fabric is used in apparel, bathrobes, dish towels, and wipes for cleaning surfaces. The texture makes it more absorbent. [6]
A loom is a device used to weave cloth and tapestry. The basic purpose of any loom is to hold the warp threads under tension to facilitate the interweaving of the weft threads. The precise shape of the loom and its mechanics may vary, but the basic function is the same.
Weaving is a method of textile production in which two distinct sets of yarns or threads are interlaced at right angles to form a fabric or cloth. Other methods are knitting, crocheting, felting, and braiding or plaiting. The longitudinal threads are called the warp and the lateral threads are the weft, woof, or filling. The method in which these threads are interwoven affects the characteristics of the cloth. Cloth is usually woven on a loom, a device that holds the warp threads in place while filling threads are woven through them. A fabric band that meets this definition of cloth can also be made using other methods, including tablet weaving, back strap loom, or other techniques that can be done without looms.
Woven fabric is any textile formed by weaving. Woven fabrics are often created on a loom, and made of many threads woven on a warp and a weft. Technically, a woven fabric is any fabric made by interlacing two or more threads at right angles to one another. Woven fabrics can be made of natural fibers, synthetic fibers, or a mixture of both, such as cotton and polyester. Woven fabrics are used for clothing, garments, decorations, furniture, carpets and other uses.
A satin weave is a type of fabric weave that produces a characteristically glossy, smooth or lustrous material, typically with a glossy top surface and a dull back; it is not durable, as it tends to snag. It is one of three fundamental types of textile weaves alongside plain weave and twill weave.
Twill is a type of textile weave with a pattern of diagonal parallel ribs. It is one of three fundamental types of weave, along with plain weave and satin. It is made by passing the weft thread over one or more warp threads then under two or more warp threads and so on, with a "step," or offset, between rows to create the characteristic diagonal pattern. Because of this structure, twill generally drapes well.
Darning is a sewing technique for repairing holes or worn areas in fabric or knitting using needle and thread alone. It is often done by hand, but using a sewing machine is also possible. Hand darning employs the darning stitch, a simple running stitch in which the thread is "woven" in rows along the grain of the fabric, with the stitcher reversing direction at the end of each row, and then filling in the framework thus created, as if weaving. Darning is a traditional method for repairing fabric damage or holes that do not run along a seam, and where patching is impractical or would create discomfort for the wearer, such as on the heel of a sock.
Piqué, or marcella, refers to a weaving style, normally used with cotton yarn, which is characterized by raised parallel cords or geometric designs in the fabric. Piqué fabrics vary from semi-sheer dimity to heavy weight waffle cloth. Twilled cotton and corded cotton are close relatives.
Textile manufacturing is a major industry. It is largely based on the conversion of fibre into yarn, then yarn into fabric. These are then dyed or printed, fabricated into cloth which is then converted into useful goods such as clothing, household items, upholstery and various industrial products.
Pile weave is a form of textile created by weaving. This type of fabric is characterized by a pile—a looped or tufted surface that extends above the initial foundation, or 'ground' weave. The pile is formed by supplemental yarn running in the direction of the length of the fabric or the width of the fabric. Pile weaves include velvet and corduroy fabrics and machine-woven Berber carpets.
Terrycloth, terry cloth, terry cotton, terry toweling, terry, terry towel, Turkish toweling (formerly), or simply toweling is a fabric woven with many protruding loops of thread which can absorb large amounts of water. It can be manufactured by weaving or knitting. Terrycloth is woven on special looms that have two beams of longitudinal warp through which the filler or weft is fired laterally.
Warp knitting is defined as a loop-forming process in which the yarn is fed into the knitting zone, parallel to the fabric selvage. It forms vertical loops in one course and then moves diagonally to knit the next course. Thus the yarns zigzag from side to side along the length of the fabric. Each stitch in a course is made by many different yarns. Each stitch in one wale is made by several different yarns.
Knitted fabric is a textile that results from knitting, the process of inter-looping of yarns or inter-meshing of loops. Its properties are distinct from woven fabric in that it is more flexible and can be more readily constructed into smaller pieces, making it ideal for socks and hats.
A selvage or selvedge is a "self-finished" edge of a piece of fabric which keeps it from unraveling and fraying. The term "self-finished" means that the edge does not require additional finishing work, such as hem or bias tape, to prevent fraying.
Silk In India, about 97% of the raw mulberry silk is produced in the Indian states of Karnataka, Andhra Pradesh, Tamil Nadu and West Bengal. Mysore and North Bangalore, the upcoming site of a US$20 million "Silk City", contribute to a majority of silk production. Another emerging silk producer is Tamil Nadu in the place in where mulberry cultivation is concentrated in Salem, Erode and Dharmapuri districts. Hyderabad, Andhra Pradesh and Gobichettipalayam, Tamil Nadu were the first locations to have automated silk reeling units.
The manufacture of textiles is one of the oldest of human technologies. To make textiles, the first requirement is a source of fiber from which a yarn can be made, primarily by spinning. The yarn is processed by knitting or weaving, which turns yarn into cloth. The machine used for weaving is the loom. For decoration, the process of colouring yarn or the finished material is dyeing. For more information of the various steps, see textile manufacturing.
Textile manufacturing is one of the oldest human activities. The oldest known textiles date back to about 5000 B.C. In order to make textiles, the first requirement is a source of fibre from which a yarn can be made, primarily by spinning. The yarn is processed by knitting or weaving to create cloth. The machine used for weaving is the loom. Cloth is finished by what are described as wet process to become fabric. The fabric may be dyed, printed or decorated by embroidering with coloured yarns.
A pick glass also known as a piece glass is a magnifying glass helpful in counting thread count. It is used to determine the number of yarns in warp and weft in woven fabrics and courses and wales in knitted fabrics. Compact constructions of fabrics may have a higher thread count. That is also called "cloth count."
Huckaback fabric or Huck is a type of toweling cloth with a bird's eye or honeycomb pattern. It is a loosely woven fabric made of cotton or linen with Huckaback weave.
3D textiles are three-dimensional structures made with different manufacturing methods such as weaving, knitting, braiding, or nonwoven, or made with alternative technologies. 3D textiles are produced with three planar geometry, opposed to 2D textiles that are made on two planes. The weave in 2D textiles is perpendicular. The yarn is fed along two axis: length (x-axis) and width (y-axis), while 3D textiles also have a perpendicular weave, but they have an extra yarn with an angular feeding (z-axis) which creates thickness. 3D weaves are orthogonal weave structures, multilayer structures, and angle interlocks. 3D textiles have more manufacturing opportunities, various properties, and a broader scope of applications. These textiles have a wide range of applications, but they are most commonly used where performance is the primary criterion, such as technical textiles. Composite materials, manufacturing is one of the significant areas of using 3D textiles.
Pin weaving is a form of small-scale weaving traditionally done on a frame made of pins; the warp and weft are wrapped around the pins. Pin-woven textiles have a selvage edge all the way around.