Woven fabric is any textile formed by weaving. Woven fabrics, often created on a loom, are made of many threads woven in a warp and weft. Technically, a woven fabric is any fabric made by interlacing two or more threads at right angles to one another. [1] Woven fabrics can be made of natural fibers, synthetic fibers, or a mixture of both, such as cotton and polyester. Woven fabrics are used for clothing, garments, decorations, furniture, carpets and other uses.
Yarn Preparation: Fibers are spun into yarns and prepared with specific properties tailored for either the warp (longitudinal yarns) or the weft (transverse yarns).
Warping: The warp yarns are arranged on a beam to prepare for weaving. The warp threads are held taut and parallel, and as such must be strong and durable.
Weaving: During weaving, the weft yarn passes over and under the warp yarns in various patterns. The primary types of weaves are plain weave, twill weave, and satin weave. These basic types have been extrapolated into a variety of diverse patterns that serve both form and function.
Finishing: After weaving, the fabric undergoes several finishing processes, which might include bleaching, dyeing, printing, and treatments to enhance performance characteristics like water resistance or shrinkage prevention. [2]
Woven fabrics only stretch diagonally on the bias (between the warp and weft directions), unless the threads used are elastic. Woven fabric cloth usually frays at the edges, unless techniques are used to counter it, such as the use of pinking shears or hemming. Different companies use textiles differently to create products.
Fabrics that are woven do not stretch as easily as knitted fabrics, which can make them advantageous for many uses.
Closely woven fabric is more durable and keeps it shape better. Woven fabric is constructed with two threads, horizontal and vertical. The horizontal threads are called the weft and the vertical threads are called the warp. The warp and weft can be woven together in different variations of the three basic weaves; plain, twill and satin. These varieties can be shaped into dresses, tops, coats, etc.
A loom is a device used to weave cloth and tapestry. The basic purpose of any loom is to hold the warp threads under tension to facilitate the interweaving of the weft threads. The precise shape of the loom and its mechanics may vary, but the basic function is the same.
Weaving is a method of textile production in which two distinct sets of yarns or threads are interlaced at right angles to form a fabric or cloth. Other methods are knitting, crocheting, felting, and braiding or plaiting. The longitudinal threads are called the warp and the lateral threads are the weft, woof, or filling. The method in which these threads are interwoven affects the characteristics of the cloth. Cloth is usually woven on a loom, a device that holds the warp threads in place while filling threads are woven through them. A fabric band that meets this definition of cloth can also be made using other methods, including tablet weaving, back strap loom, or other techniques that can be done without looms.
A satin weave is a type of fabric weave that produces a characteristically glossy, smooth or lustrous material, typically with a glossy top surface and a dull back; it is not durable, as it tends to snag. It is one of three fundamental types of textile weaves alongside plain weave and twill weave.
Twill is a type of textile weave with a pattern of parallel, diagonal ribs. It is one of three fundamental types of weave, along with plain weave and satin. It is made by passing the weft thread over one or more warp threads then under two or more warp threads and so on, with a "step", or offset, between rows to create the characteristic diagonal pattern. Because of this structure, twill generally drapes well.
Ikat is a dyeing technique from Southeast Asia used to pattern textiles that employs resist dyeing on the yarns prior to dyeing and weaving the fabric. In Southeast Asia, where it is the most widespread, ikat weaving traditions can be divided into two general groups of related traditions. The first is found among Daic-speaking peoples. The second, larger group is found among the Austronesian peoples and spread via the Austronesian expansion to as far as Madagascar. It is most prominently associated with the textile traditions of Indonesia in modern times, from where the term ikat originates. Similar unrelated dyeing and weaving techniques that developed independently are also present in other regions of the world, including India, Central Asia, Japan, Africa, and the Americas.
In the manufacture of cloth, warp and weft are the two basic components in weaving to transform thread and yarn into textile fabrics. The vertical warp yarns are held stationary in tension on a loom (frame) while the horizontal weft is drawn through the warp thread. In the terminology of weaving, each warp thread is called a warp end ; a pick is a single weft thread that crosses the warp thread.
Damask is a woven, reversible patterned fabric. Damasks are woven by periodically reversing the action of the warp and weft threads. The pattern is most commonly created with a warp-faced satin weave and the ground with a weft-faced or sateen weave. Yarns used to create damasks include silk, wool, linen, cotton, and synthetic fibers, but damask is best shown in cotton and linen. Over time, damask has become a broader term for woven fabrics with a reversible pattern, not just silks.
Double cloth or double weave is a kind of woven textile in which two or more sets of warps and one or more sets of weft or filling yarns are interconnected to form a two-layered cloth. The movement of threads between the layers allows complex patterns and surface textures to be created.
Darning is a sewing technique for repairing holes or worn areas in fabric or knitting using needle and thread alone. It is often done by hand, but using a sewing machine is also possible. Hand darning employs the darning stitch, a simple running stitch in which the thread is "woven" in rows along the grain of the fabric, with the stitcher reversing direction at the end of each row, and then filling in the framework thus created, as if weaving. Darning is a traditional method for repairing fabric damage or holes that do not run along a seam, and where patching is impractical or would create discomfort for the wearer, such as on the heel of a sock.
Crêpe, also spelled crepe or crape, is a silk, wool, or synthetic fiber fabric with a distinctively crisp and crimped appearance. The term "crape" typically refers to a form of the fabric associated specifically with mourning. Crêpe was also historically called "crespe" or "crisp".
Sateen is a fabric made using a satin weave structure but with spun yarn instead of filament yarn. It is a cotton or other non-silk fabric that has the characteristics of silk satin but is less expensive.
Pile weave is a form of textile created by weaving. This type of fabric is characterized by a pile—a looped or tufted surface that extends above the initial foundation, or 'ground' weave. The pile is formed by supplemental yarn running in the direction of the length of the fabric or the width of the fabric. Pile weaves include velvet and corduroy fabrics and machine-woven Berber carpets.
Kasuri (絣) is the Japanese term for fabric that has been woven with fibers dyed specifically to create patterns and images in the fabric, typically referring to fabrics produced within Japan using this technique. It is a form of ikat dyeing, traditionally resulting in patterns characterized by their blurred or brushed appearance.
Plain weave is the most basic of three fundamental types of textile weaves. It is strong and hard-wearing, and is used for fashion and furnishing fabrics. Fabrics with a plain weave are generally strong, durable, and have a smooth surface. They are often used for a variety of applications, including clothing, home textiles, and industrial fabrics.
Knitted fabric is a textile that results from knitting, the process of inter-looping of yarns or inter-meshing of loops. Its properties are distinct from woven fabric in that it is more flexible and can be more readily constructed into smaller pieces, making it ideal for socks and hats.
The manufacture of textiles is one of the oldest of human technologies. To make textiles, the first requirement is a source of fiber from which a yarn can be made, primarily by spinning. The yarn is processed by knitting or weaving, with color and patterns, which turns it into cloth. The machine used for weaving is the loom. For decoration, the process of coloring yarn or the finished material is dyeing. For more information of the various steps, see textile manufacturing.
Textile fibers, threads, yarns and fabrics are measured in a multiplicity of units.
Leno weave is a weave in which two warp yarns are woven around the weft yarns to provide a strong yet sheer fabric. The standard warp yarn is paired with a skeleton or 'doup' yarn; these twisted warp yarns grip tightly to the weft which causes the durability of the fabric. Leno weave produces an open fabric with almost no yarn slippage or misplacement of threads.
A pick glass also known as a piece glass is a magnifying glass helpful in counting thread count. It is used to determine the number of yarns in warp and weft in woven fabrics and courses and wales in knitted fabrics. Compact constructions of fabrics may have a higher thread count. That is also called "cloth count."
Pin weaving is a form of small-scale weaving traditionally done on a frame made of pins; the warp and weft are wrapped around the pins. Pin-woven textiles have a selvage edge all the way around.