Cotton-spinning machinery

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Platt's roving frame, c. 1858. Textiles; a roving machine for cotton manufacture. Engraving Wellcome V0024590.jpg
Platt's roving frame, c. 1858.

Cotton-spinning machinery is machines which process (or spin) prepared cotton roving into workable yarn or thread. Such machinery can be dated back centuries. During the 18th and 19th centuries, as part of the Industrial Revolution cotton-spinning machinery was developed to bring mass production to the cotton industry. Cotton spinning machinery was installed in large factories, commonly known as cotton mills.

Contents

Cotton manufacturing processes
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Bale breakerBlowing room
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Willowing FCIcon ovo.svg
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Breaker scutcher Batting
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Finishing scutcherLappingTeasing
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Carding Carding room
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Sliver lap FCIcon ovo.svg
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Combing FCIcon ovo.svg
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Drawing
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Slubbing
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Intermediate
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Roving FCIcon h.svg Fine roving
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Mule spinning Ring spinning Spinning
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FCIcon orh.svg FCIcon h.svg FCIcon hrh.svg FCIcon h.svg FCIcon h1o.svg
FCIcon ovo.svg Reeling FCIcon a.svg Doubling
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WindingBundlingBleaching
FCIcon orh.svg FCIcon h.svg FCIcon 1vo.svg FCIcon ovo.svg
Weaving shed FCIcon vvo.svg Winding
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Beaming FCIcon vvo.svg Cabling
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Warping FCIcon vvo.svg Gassing
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Sizing/slashing/dressing FCIcon vvo.svg Spooling
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Weaving FCIcon vvo.svg FCIcon ovo.svg
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ClothYarn (cheese) BundleSewing thread

History

Spinning wheel

The spinning wheel was invented in the Islamic world by 1030. It later spread to China by 1090, and then spread from the Islamic world to Europe and India by the 13th century. [1]

Until the 1740s all spinning was done by hand using a spinning wheel. The state of the art spinning wheel in England was known as the Jersey wheel however an alternative wheel, the Saxony wheel was a double band treadle spinning wheel where the spindle rotated faster than the traveller in a ratio of 8:6, drawing on both was done by the spinners fingers. [2]

Lewis Paul and John Wyatt

In 1738 Lewis Paul and John Wyatt of Birmingham patented the Roller Spinning machine and the flyer-and-bobbin system, for drawing cotton to a more even thickness, using two sets of rollers that travelled at different speeds. This principle was the basis of Richard Arkwright's later water frame design. By 1742 Paul and Wyatt had opened a mill in Birmingham which used their new rolling machine powered by a donkey, this was not profitable and soon closed. A factory was opened in Northampton in 1743, with fifty spindles turning on five of Paul and Wyatt's machines, proving more successful than their first mill; this operated until 1764.

Lewis Paul invented the hand-driven carding machine in 1748. A coat of wire slips were placed around a card, which was then wrapped around a cylinder. Lewis' invention was later developed and improved by Richard Arkwright and Samuel Crompton, although the design came under suspicion after a fire at Daniel Bourn's factory in Leominster which used Paul and Wyatt's spindles. Bourn produced a similar patent in the same year.

Old advertising display of items used in cotton textile manufacture during the industrial revolution Horrockses display.jpg
Old advertising display of items used in cotton textile manufacture during the industrial revolution

Rev John Dyer of Northampton recognised the importance of the Paul and Wyatt cotton spinning machine in a poem in 1757:

A circular machine, of new design
In conic shape: it draws and spins a thread
Without the tedious toil of needless hands.
A wheel invisible, beneath the floor,
To ev'ry member of th' harmonius frame,
Gives necessary motion. One intent
O'erlooks the work; the carded wool, he says,
So smoothly lapped around those cylinders,
Which gently turning, yield it to yon cirue
Of upright spindles, which with rapid whirl
Spin out in long extenet an even twine.

Spinning jenny

The spinning jenny that was used in textile mills Spinning Jenny improved 203 Marsden.png
The spinning jenny that was used in textile mills

The spinning jenny is a multi-spool spinning wheel. It was invented circa 1764, its invention attributed to James Hargreaves in Stanhill, near Blackburn, Lancashire. [3] The spinning jenny was essentially an adaptation of the spinning wheel. [4]

Water frame

Arkwright's spinning frame Arkwright Spinning frame Marsden 212.png
Arkwright's spinning frame

The Water frame was developed and patented by Arkwright in the 1770s. The roving was attenuated (stretched) by drafting rollers and twisted by winding it onto a spindle. It was heavy large scale machine that needed to be driven by power, which in the late 18th century meant by a water wheel. [5] Cotton mills were designed for the purpose by Arkwright, Jedediah Strutt and others along the River Derwent in Derbyshire. Water frames could only spin left.

Spinning mule

A fully restored & working mule at the Quarry Bank Mill, UK. Mule spinning machine at Quarry Bank Mill.jpg
A fully restored & working mule at the Quarry Bank Mill, UK.

The spinning mule or mule jenny was created in 1779 by Samuel Crompton. It was a combination of Arkwright's water frame and Hargreaves' spinning jenny. It was so named because it was a hybrid of these two machines. The mule consisted of a fixed frame containing a creel of bobbins holding the roving, connected through the headstock to a parallel carriage containing the spindles. It used an intermittent process: [6] On the outward traverse, the rovings were paid out, and twisted, and the return traverse, the roving was clamped and the spindles reversed taking up the newly spun thread. The rival machine, the throstle frame or ring frame was a continuous process, where the roving was drawn twisted and wrapped in one action. The spinning mule became self-acting (automatic) in 1830s. The mule was the most common spinning machine from 1790 until about 1900, but was still used for fine yarns until the 1960s. A cotton mill in 1890 would contain over 60 mules, each with 1320 spindles. [7]

Between the years 1824 and 1830 Richard Roberts invented a mechanism that rendered all parts of the mule self-acting, regulating the rotation of the spindles during the inward run of the carriage.

The Platt Brothers, based in Oldham, Greater Manchester were amongst the most prominent machine makers in this field of work.

At first this machine was only used to spin coarse and low-to-medium counts, but it is now employed to spin all counts of yarn.

Throstle

The Throstle frame was a descendant of the water frame. It used the same principles, was better engineered and driven by steam. In 1828 the Danforth throstle frame was invented in the United States. The heavy flyer caused the spindle to vibrate, and the yarn snarled every time the frame was stopped. [8] Not a success. It was named throstle, as the noise it made when running was compared to the song of the throstle (thrush).

Ring frame

Modern ring spinning frame
1 Draughting rollers
2 Spindle
3 Attenuated roving
4 Thread guides
5 Anti-ballooning ring
6 Traveller
7 Rings
8 Thread on bobbin Ring 1.jpg
Modern ring spinning frame
1 Draughting rollers
2 Spindle
3 Attenuated roving
4 Thread guides
5 Anti-ballooning ring
6 Traveller
7 Rings
8 Thread on bobbin

The Ring frame is credited to John Thorp in Rhode Island in 1828/9 and developed by Mr. Jencks of Pawtucket, Rhode Island, who (Marsden 1884) names as the inventor. [8]

The bobbins or tubes may be filled from "cops", "ring spools" or "hanks", but a stop motion is required for each thread, which will come into operation immediately a fracture occurs. [9]

Break or open-end spinning

DREF friction spinning

Further processes

For many purposes, the threads as spun by the ring frame or the mule are ready for the manufacturer; but where extra strength or smoothness is required, as in threads for sewing, crocheting, hosiery, lace and carpets; also where multicoloured effects are needed, as in Grandrelle, or some special form of irregularity, as in corkscrewed, and knopped yarns, two or more single threads are compounded and twisted together. This operation is known as "doubling". [9]

See also

Related Research Articles

Spinning is a twisting technique to form yarn from fibers. The fiber intended is drawn out, twisted, and wound onto a bobbin. A few popular fibers that are spun into yarn other than cotton, which is the most popular, are viscose, and synthetic polyester. Originally done by hand using a spindle whorl, starting in the 500s AD the spinning wheel became the predominant spinning tool across Asia and Europe. The spinning jenny and spinning mule, invented in the late 1700s, made mechanical spinning far more efficient than spinning by hand, and especially made cotton manufacturing one of the most important industries of the Industrial Revolution.

<span class="mw-page-title-main">Spinning wheel</span> Device for spinning thread, yarn, or silk from natural or synthetic fibers

A spinning wheel is a device for spinning thread or yarn from fibres. It was fundamental to the cotton textile industry prior to the Industrial Revolution. It laid the foundations for later machinery such as the spinning jenny and spinning frame, which displaced the spinning wheel during the Industrial Revolution.

James Hargreaves was an English weaver, carpenter and inventor who lived and worked in Lancashire, England. He was one of three men responsible for the mechanisation of spinning: Hargreaves is credited with inventing the spinning jenny in 1764; Richard Arkwright patented the water frame in 1769; and Samuel Crompton combined the two, creating the spinning mule in 1779.

<span class="mw-page-title-main">Richard Arkwright</span> English inventor and entrepreneur (1732–1792)

Sir Richard Arkwright was an English inventor and a leading entrepreneur during the early Industrial Revolution. He is credited as the driving force behind the development of the spinning frame, known as the water frame after it was adapted to use water power; and he patented a rotary carding engine to convert raw cotton to 'cotton lap' prior to spinning. He was the first to develop factories housing both mechanised carding and spinning operations.

<span class="mw-page-title-main">Spinning jenny</span> Multi-spool spinning frame

The spinning jenny is a multi-spindle spinning frame, and was one of the key developments in the industrialization of textile manufacturing during the early Industrial Revolution. It was invented in 1764 or 1765 by James Hargreaves in Stan hill, Oswaldtwistle, Lancashire in England.

<span class="mw-page-title-main">Samuel Crompton</span> Inventor, pioneer of the spinning industry (1753–1827)

Samuel Crompton was an English inventor and pioneer of the spinning industry. Building on the work of James Hargreaves and Richard Arkwright he invented the spinning mule, a machine that revolutionised the industry worldwide.

<span class="mw-page-title-main">Cotton mill</span> Building producing yarn or cloth from cotton

A cotton mill is a building that houses spinning or weaving machinery for the production of yarn or cloth from cotton, an important product during the Industrial Revolution in the development of the factory system.

<span class="mw-page-title-main">Water frame</span> Water-powered spinning frame

The water frame is a spinning frame that is powered by a water-wheel. Water frames in general have existed since Ancient Egyptian times. Richard Arkwright, who patented the technology in 1769, designed a model for the production of cotton thread; this was first used in 1765. The Arkwright water frame was able to spin 96 threads at a time, which was an easier and faster method than ever before. The design was partly based on a spinning machine built for Thomas Highs by clockmaker John Kay, who was hired by Arkwright. Being run on water power, it produced stronger and harder yarn than the then-famous "spinning jenny", and propelled the adoption of the modern factory system.

<span class="mw-page-title-main">Textile manufacture during the British Industrial Revolution</span> Early textile production via automated means

Textile manufacture during the British Industrial Revolution was centred in south Lancashire and the towns on both sides of the Pennines in the United Kingdom. The main drivers of the Industrial Revolution were textile manufacturing, iron founding, steam power, oil drilling, the discovery of electricity and its many industrial applications, the telegraph and many others. Railroads, steam boats, the telegraph and other innovations massively increased worker productivity and raised standards of living by greatly reducing time spent during travel, transportation and communications.

<span class="mw-page-title-main">Spinning frame</span> Industrial Revolution invention for spinning thread in a mechanized way

The spinning frame is an Industrial Revolution invention for spinning thread or yarn from fibres such as wool or cotton in a mechanized way. It was developed in 18th-century Britain by Richard Arkwright and John Kay.

<span class="mw-page-title-main">Textile manufacturing</span> The industry which produces textiles

Textile manufacturing is a major industry. It is largely based on the conversion of fibre into yarn, then yarn into fabric. These are then dyed or printed, fabricated into cloth which is then converted into useful goods such as clothing, household items, upholstery and various industrial products.

<span class="mw-page-title-main">Spinning mule</span> Machine used to spin cotton and other fibres

The spinning mule is a machine used to spin cotton and other fibres. They were used extensively from the late 18th to the early 20th century in the mills of Lancashire and elsewhere. Mules were worked in pairs by a minder, with the help of two boys: the little piecer and the big or side piecer. The carriage carried up to 1,320 spindles and could be 150 feet (46 m) long, and would move forward and back a distance of 5 feet (1.5 m) four times a minute.

<span class="mw-page-title-main">Belper North Mill</span> Cotton mill in Belper, Derbyshire, England

Belper North Mill, also known as Strutt's North Mill in Belper, is one of the Derwent Valley Mills, given UNESCO World Heritage Status in 2001.

<span class="mw-page-title-main">Hand spinning</span> Method of turning fiber into yarn or thread using a spinning wheel or drop spindle

Spinning is an ancient textile art in which plant, animal or synthetic fibres are drawn out and twisted together to form yarn. For thousands of years, fibre was spun by hand using simple tools, the spindle and distaff. It was only with the invention of the spinning wheel in the Islamic world circa 1030, and its subsequent introduction to China, India and Europe in the High Middle Ages, that the output of individual spinners dramatically increased. Mass production later arose in the 18th century with the beginnings of the Industrial Revolution. Hand-spinning remains a popular handicraft.

<span class="mw-page-title-main">Thomas Highs</span>

Thomas Highs (1718–1803), of Leigh, Lancashire, was a reed-maker and manufacturer of cotton carding and spinning engines in the 1780s, during the Industrial Revolution. He is known for claiming patents on a spinning jenny, a carding machine and the throstle.

<span class="mw-page-title-main">Helmshore Mills Textile Museum</span> Wool and cotton mills in Lancashire, England

Helmshore Mills are two mills built on the River Ogden in Helmshore, Lancashire. Higher Mill was built in 1796 for William Turner, and Whitaker's Mill was built in the 1820s by the Turner family. In their early life they alternated between working wool and cotton. By 1920 they were working shoddy as condensor mule mills; and equipment has been preserved and is still used. The mills closed in 1967 and they were taken over by the Higher Mills Trust, whose trustees included historian and author Chris Aspin and politician Dr Rhodes Boyson, who maintained it as a museum. The mills are said to the most original and best-preserved examples of both cotton spinning and woollen fulling left in the country that are still operational.

<span class="mw-page-title-main">Ring spinning</span> Method of spinning fibres

Ring spinning is a spindle-based method of spinning fibres, such as cotton, flax or wool, to make a yarn. The ring frame developed from the throstle frame, which in its turn was a descendant of Arkwright's water frame. Ring spinning is a continuous process, unlike mule spinning which uses an intermittent action. In ring spinning, the roving is first attenuated by using drawing rollers, then spun and wound around a rotating spindle which in its turn is contained within an independently rotating ring flyer. Traditionally ring frames could only be used for the coarser counts, but they could be attended by semi-skilled labour.

<span class="mw-page-title-main">Bradford Industrial Museum</span> Industrial museum, Mill museum, Textile museum, in Eccleshill, Bradford

Bradford Industrial Museum, established 1974 in Moorside Mills, Eccleshill, Bradford, United Kingdom, specializes in relics of local industry, especially printing and textile machinery, kept in working condition for regular demonstrations to the public. There is a Horse Emporium in the old canteen block plus a shop in the mill, and entry is free of charge.

<span class="mw-page-title-main">Kirk Mill</span> Cotton mill in Chipping, Lancashire, England

Kirk Mill is an early example of an Arkwright-type cotton mill and a grade II listed building in Chipping, Lancashire, in Ribble Valley, to the north of Preston, Lancashire, England. It was built in the 1780s on the site of a corn mill dating from at least 1544. The mill continued spinning cotton using water frames and then throstles until 1886, when it was sold and became HJ Berry's chairmaking factory. It was powered by a 32 ft (9.8 m) waterwheel which continued in use, generating electricity until the 1940s.

Doubling is a textile industry term synonymous with combining. It can be used for various processes during spinning. During the carding stage, several sources of roving are doubled together and drawn, to remove variations in thickness. After spinning, yarn is doubled for many reasons. Yarn may be doubled to produce warp for weaving, to make cotton for lace, crochet and knitting. It is used for embroidery threads and sewing threads, for example: sewing thread is usually 6-cable thread. Two threads of spun 60s cotton are twisted together, and three of these double threads are twisted into a cable, of what is now 5s yarn. This is mercerised, gassed and wound onto a bobbin.

References

  1. Pacey, Arnold (1991) [1990]. Technology in World Civilization: A Thousand-Year History (First MIT Press paperback ed.). Cambridge MA: The MIT Press. pp.  23-24.
  2. Marsden 1884 , p. 206
  3. Marsden 1884 , p. 203
  4. Žmolek, Michael Andrew (2013). Rethinking the Industrial Revolution: Five Centuries of Transition from Agrarian to Industrial Capitalism in England. BRILL. p. 328. ISBN   9789004251793. The spinning jenny was basically an adaptation of its precursor the spinning wheel
  5. Williams & Farnie 1992 , p. 8
  6. Marsden 1884 , p. 109
  7. Nasmith 1895 , p. 109
  8. 1 2 Marsden 1884 , p. 298
  9. 1 2 Fox 1911, p. 306.

Bibliography