Company type | Limited Company |
---|---|
Industry | Aerospace |
Founded | 2000 |
Headquarters | Stockholm , Sweden |
Products | |
Services | |
Owner | Oak Universe |
Website | https://www.ecaps.se/ |
ECAPS AB is a Swedish spacecraft propulsion company, established in 2000 as a joint venture between the Swedish Space Corporation (SSC) and Volvo Aero with the goal of developing and commercializing in-space thruster technology using a low toxicity Ammonium dinitramide (ADN) based liquid monopropellant called LMP-103S.
In 2006 ECAPS became a fully owned subsidiary of SSC. In June 2010 the PRISMA mission launched ECAPS' first flight 1N thrusters which were successfully operated until the decommissioning of PRISMA in 2015. In July 2023, ECAPS was acquired by Oak Universe. [1]
ECAPS technology (thrusters + propellant) has successfully flown on the following missions:
Name | Organization | Launch Date | Organization Type |
---|---|---|---|
PRISMA | SSC | June 2010 | Government |
SkySat-3 | Skybox Imaging | June 2016 | Commercial |
SkySat-4, 5, 6, 7 | Skybox Imaging | Sept 2016 | Commercial |
SkySat-8, 9, 10, 11, 12, 13 | Planet | Oct 2017 | Commercial |
SkySat-14, 15 | Planet | Dec 2018 | Commercial |
STPSat-5 | Sierra Nevada Corp | Dec 2018 | Government |
SkySat-16, 17, 18 | Planet | June 2020 | Commercial |
SkySat-19, 20, 21 | Planet | upcoming | Commercial |
GEOSat-1 | Astranis | upcoming | Commercial |
ArgoMoon | Argotec | upcoming | Government |
ELSA-d | Astroscale | Feb 2024 | Commercial |
SL-OMV | Moog | upcoming | Commercial |
The ECAPS thruster technology produces thrust by thermally and catalytically decomposing, igniting, combusting, and exhausting monopropellant LMP-103S fed into the thruster's reactor. LMP-103S is a 'green' high performance storable liquid propellant based on ammonium dinitramide (ADN) blended with fuel, stabilizer and solvent. The thruster is composed of:
A series redundant, normally closed, solenoid valve with PTFE seat material.
Composed of the FCV interface including two (redundant seal) EPDM O-rings, the feed tube, the feed tube heat-sink, and the injector head.
Structural member between the FCV and the main thruster elements, which serves as a heat barrier. It is sized to suppress severe heat soak back from the thruster to the FCV.
Houses the staged reactor, which houses the propellant catalyst. The thrust chamber upstream side is brazed to the injector head. The nozzle is an integrated part of the thrust chamber on the down-stream side and is conical with an exit-to-throat area ratio of 100:1. The thrust chamber is made of iridium lined rhenium to withstand the high temperature reaction products of propellant combustion and the resulting thermal cycling.
Reactor heater is embedded in an Inconel tube with a ceramic insulator. The heater is a coiled tube which is integrated into heater carrier, which in turn is integrated via thermally conductive parts into the injector head.
Type K (chromel/alumel) and is embedded in an Inconel tube with a magnesium oxide insulator. The thermocouple is used for monitoring and controlling the pre-heating temperature.
Development of the storable liquid propellant blend LMP-103S began in 1997 between the Swedish Space Corporation and the Swedish Defense Research Agency. The top design priorities were to improve performance and reduce handling hazards as compared to hydrazine. Long term ground storage testing of the LMP-103S propellant in a flight-like system began in October 2005 and has demonstrated no measurable degradation or pressure build-up. Transport is approved as an UN/DOT1.4S article. Air transport on commercial flights of the LMP-103S propellant has been performed to the United States, the United Kingdom, Japan, Switzerland, Russia, India French Guiana, and within Sweden.
The propellant is 63.0% ADN, 14.0% water, 18.4% methanol and 4.6% ammonia by weight. LMP-103S has different properties than other traditional propellants such as hydrazine and nitrogen tetroxide. The latter are pure liquids, which (except for trace contaminants) can be completely evaporated, leaving no residues. In contrast, LMP-103S is a mixture comprising a high concentration of ADN "salt" dissolved in a mixture of solvents. Evaporation leads to a loss of solvents and thereby a changed composition of the solution (the ADN salt has no vapor pressure, so it only exists in solid or dissolved form). The solution does not have a distinct freezing point, but rather a temperature when the solution becomes saturated and solid ADN crystals will start to form in the liquid solvents (this is, however, a reversible phase separation).
A solid-propellant rocket or solid rocket is a rocket with a rocket engine that uses solid propellants (fuel/oxidizer). The earliest rockets were solid-fuel rockets powered by gunpowder; The inception of gunpowder rockets in warfare can be credited to the ancient Chinese, and in the 13th century, the Mongols played a pivotal role in facilitating their westward adoption.
A monopropellant rocket is a rocket that uses a single chemical as its propellant. Monopropellant rockets are commonly used as small attitude and trajectory control rockets in satellites, rocket upper stages, manned spacecraft, and spaceplanes.
A resistojet is a method of spacecraft propulsion that provides thrust by heating a typically non-reactive fluid. Heating is usually achieved by sending electricity through a resistor consisting of a hot incandescent filament, with the expanded gas expelled through a conventional nozzle.
An arcjet rocket or arcjet thruster is a form of electrically powered spacecraft propulsion, in which an electrical discharge (arc) is created in a flow of propellant. This imparts additional energy to the propellant, so that one can extract more work out of each kilogram of propellant, at the expense of increased power consumption and (usually) higher cost. Also, the thrust levels available from typically used arcjet engines are very low compared with chemical engines.
Monopropellants are propellants consisting of chemicals that release energy through exothermic chemical decomposition. The molecular bond energy of the monopropellant is released usually through use of a catalyst. This can be contrasted with bipropellants that release energy through the chemical reaction between an oxidizer and a fuel. While stable under defined storage conditions, monopropellants decompose very rapidly under certain other conditions to produce a large volume of its own energetic (hot) gases for the performance of mechanical work. Although solid deflagrants such as nitrocellulose, the most commonly used propellant in firearms, could be thought of as monopropellants, the term is usually reserved for liquids in engineering literature.
A rocket engine uses stored rocket propellants as the reaction mass for forming a high-speed propulsive jet of fluid, usually high-temperature gas. Rocket engines are reaction engines, producing thrust by ejecting mass rearward, in accordance with Newton's third law. Most rocket engines use the combustion of reactive chemicals to supply the necessary energy, but non-combusting forms such as cold gas thrusters and nuclear thermal rockets also exist. Vehicles propelled by rocket engines are commonly used by ballistic missiles and rockets. Rocket vehicles carry their own oxidiser, unlike most combustion engines, so rocket engines can be used in a vacuum to propel spacecraft and ballistic missiles.
A propellant is a mass that is expelled or expanded in such a way as to create a thrust or another motive force in accordance with Newton's third law of motion, and "propel" a vehicle, projectile, or fluid payload. In vehicles, the engine that expels the propellant is called a reaction engine. Although technically a propellant is the reaction mass used to create thrust, the term "propellant" is often used to describe a substance which contains both the reaction mass and the fuel that holds the energy used to accelerate the reaction mass. For example, the term "propellant" is often used in chemical rocket design to describe a combined fuel/propellant, although the propellants should not be confused with the fuel that is used by an engine to produce the energy that expels the propellant. Even though the byproducts of substances used as fuel are also often used as a reaction mass to create the thrust, such as with a chemical rocket engine, propellant and fuel are two distinct concepts.
A solar thermal rocket is a theoretical spacecraft propulsion system that would make use of solar power to directly heat reaction mass, and therefore would not require an electrical generator, like most other forms of solar-powered propulsion do. The rocket would only have to carry the means of capturing solar energy, such as concentrators and mirrors. The heated propellant would be fed through a conventional rocket nozzle to produce thrust. Its engine thrust would be directly related to the surface area of the solar collector and to the local intensity of the solar radiation.
The highest specific impulse chemical rockets use liquid propellants. They can consist of a single chemical or a mix of two chemicals, called bipropellants. Bipropellants can further be divided into two categories; hypergolic propellants, which ignite when the fuel and oxidizer make contact, and non-hypergolic propellants which require an ignition source.
Hydroxylammonium nitrate or hydroxylamine nitrate (HAN) is an inorganic compound with the chemical formula [NH3OH]+[NO3]−. It is a salt derived from hydroxylamine and nitric acid. In its pure form, it is a colourless hygroscopic solid. It has potential to be used as a rocket propellant either as a solution in monopropellants or bipropellants. Hydroxylammonium nitrate (HAN)-based propellants are a viable and effective solution for future green propellant-based missions, as it offers 50% higher performance for a given propellant tank compared to commercially used hydrazine.
Ammonium dinitramide (ADN) is an inorganic compound with the chemical formula [NH4][N(NO2)2]. It is the ammonium salt of dinitraminic acid HN(NO2)2. It consists of ammonium cations [NH4]+ and dinitramide anions −N(NO2)2. ADN decomposes under heat to leave only nitrogen, oxygen, and water.
High Performance Green Propulsion (HPGP) is a rocket propellant developed as a safer alternative to hydrazine. HPGP is based on ammonium dinitramide mixed with ammonia and methanol. It can achieve a specific impulse of up to 255 seconds. The Prisma mission served as a demonstrator mission for HPGP. To date, a dozen spacecraft equipment with HPGP thrusters have been launched to space, including the Planet SkySat spacecraft.
The pintle injector is a type of propellant injector for a bipropellant rocket engine. Like any other injector, its purpose is to ensure appropriate flow rate and intermixing of the propellants as they are forcibly injected under high pressure into the combustion chamber, so that an efficient and controlled combustion process can happen.
Prisma is a satellite project led by the Swedish Space Corporation (SSC) which consist of two satellites that fly in formation. Prisma is operated in collaboration with CNES, the French space agency, which provides the radiofrequency metrology system that enables the satellites to fly in close formation while autonomously avoiding collisions.
Nitrous oxide fuel blend propellants are a class of liquid rocket propellants that were intended in the early 2010s to be able to replace hydrazine as the standard storable rocket propellent in some applications.
Rocket propellant is used as reaction mass ejected from a rocket engine to produce thrust. The energy required can either come from the propellants themselves, as with a chemical rocket, or from an external source, as with ion engines.
The Green Propellant Infusion Mission (GPIM) was a NASA technology demonstrator project that tested a less toxic and higher performance/efficiency chemical propellant for next-generation launch vehicles and CubeSat spacecraft. When compared to the present high-thrust and high-performance industry standard for orbital maneuvering systems, which for decades, have exclusively been reliant upon toxic hydrazine based propellant formulations, the "greener" hydroxylammonium nitrate (HAN) monopropellant offers many advantages for future satellites, including longer mission durations, additional maneuverability, increased payload space and simplified launch processing. The GPIM was managed by NASA's Marshall Space Flight Center in Huntsville, Alabama, and was part of NASA's Technology Demonstration Mission Program within the Space Technology Mission Directorate.
A liquid apogee engine (LAE), or apogee engine, refers to a type of chemical rocket engine typically used as the main engine in a spacecraft.
LituanicaSAT-2 is a 3U Lithuanian CubeSat satellite launched on a Polar Satellite Launch Vehicle. This mission is led by Vilnius University in cooperation with NanoAvionics and is a part of the international "QB50" mission. LituanicaSAT-2 is an in-orbit technology demonstration mission during which the propulsion system prototype for small satellites will be tested. The satellite was deployed in Sun-synchronous orbit at an altitude of 475 km.
Cavea-B is a mixture of 1,4-Diaza-1,2,4-trimethyl bicyclo[2.2.2]octane dinitrate, dissolved in white fuming nitric acid. It was researched during the 1960s by teams associated with NASA as an alternative to the more commonly used hydrazine monopropellant for use in spacecraft's attitude control and thruster systems. It was derived from an earlier, similar formulation which came to be called Cavea-A, which showed less promise due to its excessively high melting point.