Econyl

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Econyl regenerated nylon is a material introduced in 2011 by Aquafil. [1] It is made entirely from waste otherwise polluting the Earth, such as industrial discards, fabric scraps from clothing manufacturing companies, [2] old carpets and fishing nets (mainly from the aquaculture industry). The material has been used by Stella McCartney (handbag linings, backpacks, outerware, etc.), Kelly Slater's label Outerknown, Adidas and Speedo swimwear, Levi's, Breitling (watch straps), and many other brands from the fashion and interior industries. [1] [2] [3] [4] [5]

Contents

Aquafil began nylon recycling in the 1990s, but did not begin exploration of a comprehensive nylon reuse cycle until 2007, which ultimately led to the development of Econyl and the associated closed-loop process in 2011. [2]

For every 10,000 tons of Econyl raw material, it is possible to save 70,000 barrels of crude oil . [6] Further, the material can be continuously recycled without loss of quality. [4]

Aquafil facilities for the collection and recycling of nylon materials include a carpet recycling plant in the United States (in Phoenix, Arizona). [2] Recycling involves breaking down the nylon polymer into monomers, then re-polymerizing the nylon; the breakdown process is done with temperature, steam and catalysts, in a renewable energy driven process. [2]

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<span class="mw-page-title-main">Textile</span> Various fiber-based materials

Textile is an umbrella term that includes various fiber-based materials, including fibers, yarns, filaments, threads, different fabric types, etc. At first, the word "textiles" only referred to woven fabrics. However, weaving is not the only manufacturing method, and many other methods were later developed to form textile structures based on their intended use. Knitting and non-woven are other popular types of fabric manufacturing. In the contemporary world, textiles satisfy the material needs for versatile applications, from simple daily clothing to bulletproof jackets, spacesuits, and doctor's gowns.

Synthetic fibers or synthetic fibres are fibers made by humans through chemical synthesis, as opposed to natural fibers that are directly derived from living organisms, such as plants or fur from animals. They are the result of extensive research by scientists to replicate naturally occurring animal and plant fibers. In general, synthetic fibers are created by extruding fiber-forming materials through spinnerets, forming a fiber. These are called synthetic or artificial fibers. The word polymer comes from a Greek prefix "poly" which means "many" and suffix "mer" which means "single units"..

<span class="mw-page-title-main">PET bottle recycling</span> Recycling of bottles made of polyethylene terephthalate

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<span class="mw-page-title-main">Textile industry</span> Industry related to design, production and distribution of textiles.

The textile industry is primarily concerned with the design, production and distribution of textiles: yarn, cloth and clothing. The raw material may be natural, or synthetic using products of the chemical industry.

<span class="mw-page-title-main">Acrylic fiber</span> Synthetic fiber made from polymer

Acrylic fibers are synthetic fibers made from a polymer (polyacrylonitrile) with an average molecular weight of ~100,000, about 1900 monomer units. For a fiber to be called "acrylic" in the US, the polymer must contain at least 85% acrylonitrile monomer. Typical comonomers are vinyl acetate or methyl acrylate. DuPont created the first acrylic fibers in 1941 and trademarked them under the name Orlon. It was first developed in the mid-1940s but was not produced in large quantities until the 1950s. Strong and warm, acrylic fiber is often used for sweaters and tracksuits and as linings for boots and gloves, as well as in furnishing fabrics and carpets. It is manufactured as a filament, then cut into short staple lengths similar to wool hairs, and spun into yarn.

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<span class="mw-page-title-main">Technical textile</span> Textile product valued for its functional characteristics

"Technical textile" refers to a category of textiles specifically engineered and manufactured to serve functional purposes beyond traditional apparel and home furnishing applications. These textiles are designed with specific performance characteristics and properties, making them suitable for various industrial, medical, automotive, aerospace, and other technical applications. Unlike conventional textiles used for clothing or decoration, technical textiles are optimized to offer qualities such as strength, durability, flame resistance, chemical resistance, moisture management, and other specialized functionalities to meet the specific needs of diverse industries and sectors.

<span class="mw-page-title-main">Textile recycling</span> Method of reusing or reprocessing used clothing, fibrous material and rags

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<span class="mw-page-title-main">Sustainable fashion</span> Reduction of environmental impacts of the fashion industry

Sustainable fashion is a term describing efforts within the fashion industry to reduce its environmental impacts, protect workers producing garments, and uphold animal welfare. Sustainability in fashion encompasses a wide range of factors, including cutting CO2 emissions, addressing overproduction, reducing pollution and waste, supporting biodiversity, and ensuring that garment workers are paid a fair wage and have safe working conditions.

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Zero-waste fashion refers to a fashion design strategy, that generates little or no textile waste during the production process, particularly focusing on the pattern making and cutting stages. It is a reaction to the high amount of discarded clothing items going into landfills around the world.

Green textiles are fabrics or fibres produced to replace environmentally harmful textiles and minimise the ecological impact. Green textiles are part of the sustainable fashion and eco-friendly trends, providing alternatives to the otherwise pollution-heavy products of conventional textile industry, which is deemed the most ecologically damaging industry.

AMSilk is an industrial supplier of synthetic silk biopolymers. The polymers are biocompatible and breathable. The company was founded in 2008 and has its headquarters at Campus Neuried in Munich. AMSilk is an industrial biotechnology company with a proprietary production process for their silk materials.

<span class="mw-page-title-main">Adidas Parley</span> Collection of clothing and footwear

Adidas Parley is a collection of clothing and footwear originated from the collaboration of German multinational company Adidas and Parley for the Oceans, an organization that addresses environmental threats towards the oceans, through plastic pollution.

<span class="mw-page-title-main">Environmental impact of fashion</span>

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References

  1. 1 2 Ankeny, Jason (December 2015). "From Shredding to Recycling". Entrepreneur (Cover story). Vol. 43, no. 12. Irvine, California: Entrepreneur Media, Inc. pp. 52–3. Retrieved 26 June 2020 via Internet Archive.
  2. 1 2 3 4 5 Thomas, Dana (2019). Fashionopolis. New York: Penguin Random House (Penguin Press). pp. 200–2. ISBN   9780735224018.
  3. Sangode PB, Metre SG (April 2019). "Green supply chain practices for environmental sustainability: A proposed framework for manufacturing firms". International Journal of Mechanical and Production Engineering Research and Development. 9 (2). Trans Stellar: 294 via Internet Archive. Adidas has also created Parley swimwear, using recycled fishing nets up-cycled into a technical yarn fiber named Econyl, which offers the same properties as the regular nylon used to make swimwear.
  4. 1 2 Karthik T, Rathinamoorthy R (2017). "Sustainable synthetic fibre production". In Muthu SS (ed.). Sustainable Fibres and Textiles. The Textile Institute Book Series. Elsevier (Woodhead). p. 221. ISBN   978-0-08-102041-8 via Google Books.
  5. Taylor, Meggen (May 26, 2021). "Three Sustainable One-Piece Swimsuits That Seamlessly Go From The Beach To The Streets". Forbes .
  6. "The Process". Econyl. 2018-03-12. Retrieved 2020-04-19.

Further reading