Polyamide

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A polyamide is a polymer with repeating units linked by amide bonds. [1]

Contents

Polyamides occur both naturally and artificially. Examples of naturally occurring polyamides are proteins, such as wool and silk. Artificially made polyamides can be made through step-growth polymerization or solid-phase synthesis yielding materials such as nylons, aramids, and sodium polyaspartate. Synthetic polyamides are commonly used in textiles, automotive industry, carpets, kitchen utensils and sportswear due to their high durability and strength. The transportation manufacturing industry is the major consumer, accounting for 35% of polyamide (PA) consumption. [2]

Classification

Polymers of amino acids are known as polypeptides or proteins.

According to the composition of their main chain, synthetic polyamides are classified as follows:

FamilyMain chainExamplesCommercial products
Aliphatic polyamidesAliphatic Nylon PA 6 and PA 66 Zytel from DuPont, Technyl from Solvay, Rilsan and Rilsamid from Arkema, Radipol from Radici Group
Polyphthalamides Semi-aromaticPA 6T = hexamethylenediamine + terephthalic acid Trogamid T from Evonik Industries, Amodel from Solvay
Aromatic polyamides, or aramids Aromatic Paraphenylenediamine + terephthalic acid Kevlar and Nomex from DuPont, Teijinconex, Twaron and Technora from Teijin, Kermel from Kermel.

All polyamides are made by the formation of an amide function to link two molecules of monomer together. The monomers can be amides themselves (usually in the form of a cyclic lactam such as caprolactam), α,ω-amino acids or a stoichiometric mixture of a diamine and a diacid. Both these kinds of precursors give a homopolymer. Polyamides are easily copolymerized, and thus many mixtures of monomers are possible which can in turn lead to many copolymers. Additionally many nylon polymers are miscible with one another allowing the creation of blends.

Polymerization chemistry

Production of polymers requires the repeated joining of two groups to form an amide linkage. In this case this specifically involves amide bonds, and the two groups involved are an amine group, and a terminal carbonyl component of a functional group. These react to produce a carbon-nitrogen bond, creating a singular amide linkage. This process involves the elimination of other atoms previously part of the functional groups. The carbonyl-component may be part of either a carboxylic acid group or the more reactive acyl halide derivative. The amine group and the carboxylic acid group can be on the same monomer, or the polymer can be constituted of two different bifunctional monomers, one with two amine groups, the other with two carboxylic acid or acid chloride groups.

The condensation reaction is used to synthetically produce nylon polymers in industry. Nylons must specifically include a straight chain (aliphatic) monomer. The amide link is produced from an amine group (alternatively known as an amino group), and a carboxylic acid group. The hydroxyl from the carboxylic acid combines with a hydrogen from the amine, and gives rise to water, the elimination byproduct that is the namesake of the reaction.

As an example of condensation reactions, consider that in living organisms, amino acids are condensed with one another by an enzyme to form amide linkages (known as peptides). The resulting polyamides are known as proteins or polypeptides. In the diagram below, consider the amino-acids as single aliphatic monomers reacting with identical molecules to form a polyamide, focusing on solely the amine and acid groups. Ignore the substituent R groups under the assumption the difference between the R groups are negligible:

The reaction of two amino acids. Many of these reactions produce long chain proteins 2-amino-acidsb.png
The reaction of two amino acids. Many of these reactions produce long chain proteins

For fully aromatic polyamides or aramids e.g. Kevlar, the more reactive acyl chloride is used as a monomer. The polymerization reaction with the amine group eliminates hydrogen chloride. The acid chloride route can be used as a laboratory synthesis to avoid heating and obtain an almost instantaneous reaction. [3] The aromatic moiety itself does not participate in elimination reaction, but it does increase the rigidity and strength of the resulting material which leads to Kevlar's renowned strength.

In the diagram below, an aramid is made from two different monomers which continuously alternate to form the polymer chain. Aramids are aromatic polyamides:

The reaction of 1,4-phenyl-diamine (para-phenylenediamine) and terephthaloyl chloride to produce an aramid Kevlar reaction.svg
The reaction of 1,4-phenyl-diamine (para-phenylenediamine) and terephthaloyl chloride to produce an aramid

Polyamides can also be synthesized from dinitriles using acid catalysis via an application of the Ritter reaction. This method is applicable for preparation of nylon 1,6 from adiponitrile, formaldehyde and water. [4] Additionally, polyamides can be synthesized from glycols and dinitriles using this method as well. [5]

Synthesis of Nylon 1,6 from adiponitrile, formaldehyde, and water using sulfuric acid as a catalyst Nylon-1-6 synthesis.png
Synthesis of Nylon 1,6 from adiponitrile, formaldehyde, and water using sulfuric acid as a catalyst

See also

Related Research Articles

<span class="mw-page-title-main">Amide</span> Organic compounds of the form RC(=O)NR′R″

In organic chemistry, an amide, also known as an organic amide or a carboxamide, is a compound with the general formula R−C(=O)−NR′R″, where R, R', and R″ represent any group, typically organyl groups or hydrogen atoms. The amide group is called a peptide bond when it is part of the main chain of a protein, and an isopeptide bond when it occurs in a side chain, as in asparagine and glutamine. It can be viewed as a derivative of a carboxylic acid with the hydroxyl group replaced by an amine group ; or, equivalently, an acyl (alkanoyl) group joined to an amine group.

<span class="mw-page-title-main">Carboxylic acid</span> Organic compound containing a –C(=O)OH group

In organic chemistry, a carboxylic acid is an organic acid that contains a carboxyl group attached to an R-group. The general formula of a carboxylic acid is often written as R−COOH or R−CO2H, sometimes as R−C(O)OH with R referring to an organyl group, or hydrogen, or other groups. Carboxylic acids occur widely. Important examples include the amino acids and fatty acids. Deprotonation of a carboxylic acid gives a carboxylate anion.

<span class="mw-page-title-main">Condensation polymer</span> Polymer produced via a condensation reaction

In polymer chemistry, condensation polymers are any kind of polymers whose process of polymerization involves a condensation reaction. Natural proteins as well as some common plastics such as nylon and PETE are formed in this way. Condensation polymers are formed by polycondensation, when the polymer is formed by condensation reactions between species of all degrees of polymerization, or by condensative chain polymerization, when the polymer is formed by sequential addition of monomers to an active site in a chain reaction. The main alternative forms of polymerization are chain polymerization and polyaddition, both of which give addition polymers.

<span class="mw-page-title-main">Ester</span> Compound derived from an acid

In chemistry, an ester is a compound derived from an acid in which the hydrogen atom (H) of at least one acidic hydroxyl group of that acid is replaced by an organyl group. Analogues derived from oxygen replaced by other chalcogens belong to the ester category as well. According to some authors, organyl derivatives of acidic hydrogen of other acids are esters as well, but not according to the IUPAC.

<span class="mw-page-title-main">Nylon</span> Early synthetic polymer developed as a textile fibre

Nylon is a family of synthetic polymers with amide backbones, usually linking aliphatic or semi-aromatic groups.

<span class="mw-page-title-main">Petrochemical</span> Chemical product derived from petroleum

Petrochemicals are the chemical products obtained from petroleum by refining. Some chemical compounds made from petroleum are also obtained from other fossil fuels, such as coal or natural gas, or renewable sources such as maize, palm fruit or sugar cane.

<span class="mw-page-title-main">Aramid</span> Class of synthetic fiber

Aramid fibers, short for aromatic polyamide, are a class of heat-resistant and strong synthetic fibers. They are used in aerospace and military applications, for ballistic-rated body armor fabric and ballistic composites, in marine cordage, marine hull reinforcement, as an asbestos substitute, and in various lightweight consumer items ranging from phone cases to tennis rackets.

In organic chemistry, an acyl chloride is an organic compound with the functional group −C(=O)Cl. Their formula is usually written R−COCl, where R is a side chain. They are reactive derivatives of carboxylic acids. A specific example of an acyl chloride is acetyl chloride, CH3COCl. Acyl chlorides are the most important subset of acyl halides.

In organic chemistry, a nitrile is any organic compound that has a −C≡N functional group. The name of the compound is composed of a base, which includes the carbon of the −C≡N, suffixed with "nitrile", so for example CH3CH2C≡N is called "propionitrile". The prefix cyano- is used interchangeably with the term nitrile in industrial literature. Nitriles are found in many useful compounds, including methyl cyanoacrylate, used in super glue, and nitrile rubber, a nitrile-containing polymer used in latex-free laboratory and medical gloves. Nitrile rubber is also widely used as automotive and other seals since it is resistant to fuels and oils. Organic compounds containing multiple nitrile groups are known as cyanocarbons.

<span class="mw-page-title-main">Acyl halide</span> Oxoacid compound with an –OH group replaced by a halogen

In organic chemistry, an acyl halide is a chemical compound derived from an oxoacid by replacing a hydroxyl group with a halide group.

Polymer chemistry is a sub-discipline of chemistry that focuses on the structures of chemicals, chemical synthesis, and chemical and physical properties of polymers and macromolecules. The principles and methods used within polymer chemistry are also applicable through a wide range of other chemistry sub-disciplines like organic chemistry, analytical chemistry, and physical chemistry. Many materials have polymeric structures, from fully inorganic metals and ceramics to DNA and other biological molecules. However, polymer chemistry is typically related to synthetic and organic compositions. Synthetic polymers are ubiquitous in commercial materials and products in everyday use, such as plastics, and rubbers, and are major components of composite materials. Polymer chemistry can also be included in the broader fields of polymer science or even nanotechnology, both of which can be described as encompassing polymer physics and polymer engineering.

A lactam is a cyclic amide, formally derived from an amino alkanoic acid through cyclization reactions. The term is a portmanteau of the words lactone + amide.

<span class="mw-page-title-main">Nylon 6</span> Chemical compound

Nylon 6 or polycaprolactam is a polymer, in particular semicrystalline polyamide. Unlike most other nylons, nylon 6 is not a condensation polymer, but instead is formed by ring-opening polymerization; this makes it a special case in the comparison between condensation and addition polymers. Its competition with nylon 6,6 and the example it set have also shaped the economics of the synthetic fibre industry. It is sold under numerous trade names including Perlon (Germany), Dederon, Nylatron, Capron, Ultramid, Akulon, Kapron, Rugopa (Turkey) and Durethan.

<span class="mw-page-title-main">Curtius rearrangement</span> Chemical reaction

The Curtius rearrangement, first defined by Theodor Curtius in 1885, is the thermal decomposition of an acyl azide to an isocyanate with loss of nitrogen gas. The isocyanate then undergoes attack by a variety of nucleophiles such as water, alcohols and amines, to yield a primary amine, carbamate or urea derivative respectively. Several reviews have been published.

Nucleophilic acyl substitution (SNAcyl) describes a class of substitution reactions involving nucleophiles and acyl compounds. In this type of reaction, a nucleophile – such as an alcohol, amine, or enolate – displaces the leaving group of an acyl derivative – such as an acid halide, anhydride, or ester. The resulting product is a carbonyl-containing compound in which the nucleophile has taken the place of the leaving group present in the original acyl derivative. Because acyl derivatives react with a wide variety of nucleophiles, and because the product can depend on the particular type of acyl derivative and nucleophile involved, nucleophilic acyl substitution reactions can be used to synthesize a variety of different products.

<span class="mw-page-title-main">Polyester</span> Category of polymers, in which the monomers are joined together by ester links

Polyester is a category of polymers that contain the ester functional group in every repeat unit of their main chain. As a specific material, it most commonly refers to a type called polyethylene terephthalate (PET). Polyesters include naturally occurring chemicals, such as in plants and insects, as well as synthetics such as polybutyrate. Natural polyesters and a few synthetic ones are biodegradable, but most synthetic polyesters are not. Synthetic polyesters are used extensively in clothing.

Stephen aldehyde synthesis, a named reaction in chemistry, was invented by Henry Stephen (OBE/MBE). This reaction involves the preparation of aldehydes (R-CHO) from nitriles (R-CN) using tin(II) chloride (SnCl2), hydrochloric acid (HCl) and quenching the resulting iminium salt ([R-CH=NH2]+Cl) with water (H2O). During the synthesis, ammonium chloride is also produced.

<span class="mw-page-title-main">Imidoyl chloride</span>

Imidoyl chlorides are organic compounds that contain the functional group RC(NR')Cl. A double bond exist between the R'N and the carbon centre. These compounds are analogues of acyl chloride. Imidoyl chlorides tend to be highly reactive and are more commonly found as intermediates in a wide variety of synthetic procedures. Such procedures include Gattermann aldehyde synthesis, Houben-Hoesch ketone synthesis, and the Beckmann rearrangement. Their chemistry is related to that of enamines and their tautomers when the α hydrogen is next to the C=N bond. Many chlorinated N-heterocycles are formally imidoyl chlorides, e.g. 2-chloropyridine, 2, 4, and 6-chloropyrimidines.

11-Aminoundecanoic acid is an organic compound with the formula H2N(CH2)10CO2H. This white solid is classified as an amine and a fatty acid. 11-Aminoundecanoic acid is a precursor to Nylon-11.

Nylon 1,6 is a type of polyamide or nylon. Unlike most other nylons, nylon 1,6 is not a condensation polymer, but instead is formed by an acid-catalyzed synthesis from adiponitrile, formaldehyde, and water. The material was produced and studied by researchers at DuPont in the 1950s. Synthesis can be performed at room temperature in open beakers.

References

  1. Palmer, R. J. 2001. Polyamides, Plastics. Encyclopedia Of Polymer Science and Technology. doi : 10.1002/0471440264.pst251
  2. Market Study Engineering Plastics, Ceresana, Sep 2013
  3. "Making nylon: The "nylon rope trick"". Royal Society of Chemistry. Retrieved 19 April 2015.
  4. Magat, Eugene E.; Faris, Burt F.; Reith, John E.; Salisbury, L. Frank (1951-03-01). "Acid-catalyzed Reactions of Nitriles. I. The Reaction of Nitriles with Formaldehyde1". Journal of the American Chemical Society. 73 (3): 1028–1031. doi:10.1021/ja01147a042. ISSN   0002-7863.
  5. Lakouraj, Moslem Mansour; Mokhtary, Masoud (2009-02-20). "Synthesis of polyamides from p-Xylylene glycol and dinitriles". Journal of Polymer Research. 16 (6): 681. doi:10.1007/s10965-009-9273-z. ISSN   1022-9760. S2CID   98232570.

Further reading