Vectran is a manufactured fiber, spun from a liquid-crystal polymer (LCP) created by Celanese Corporation and now manufactured by Kuraray. Chemically it is an aromatic polyester produced by the polycondensation of 4-hydroxybenzoic acid and 6-hydroxynaphthalene-2-carboxylic acid. [1]
Vectran's golden fibers are noted for their thermal stability at high temperatures, high strength and modulus, low creep, and good chemical stability. They are moisture-resistant and generally stable in hostile environments. Polyester coating is often used around a Vectran core; polyurethane coating can improve abrasion resistance and act as a water barrier. Vectran has a melting point of 330 °C, with progressive strength loss from 220 °C.
Although the tensile strength is similar to Kevlar, Vectran still tends to experience tensile fractures when exposed to significant stress. The wispy, hair-like fibers tend to fray, to easily acquire dirt, and to readily entangle in hook-and-loop fasteners, from which they must sometimes then be cut or (when possible) torn. [2] If used without protective coatings, Vectran has low resistance to UV degradation, and should not be used long-term in outdoor environments.
Vectran fibers are used as reinforcing (matrix) fibers for ropes, electrical cables, sailcloth, and advanced composite materials, professional bike tires, and in electronics applications. It is used as one of the layers in the softgoods structure of NASA's Extravehicular Mobility Unit (spacesuit) designed and manufactured by ILC Dover and was the fabric used for all of the airbag landings on Mars: Mars Pathfinder in 1997 [3] and on the twin Mars Exploration Rovers Spirit and Opportunity missions in 2004, also designed and manufactured by ILC Dover . [4] The material was used again on NASA's 2011 Mars Science Laboratory in the bridle cables. [5]
Vectran is a key component of a line of inflatable spacecraft developed by Bigelow Aerospace, [6] not only on two stations which are in orbit [7] [8] but also the Bigelow Expandable Activity Module which NASA is testing for its radiation shielding and thermal control capabilities. [9]
The United States Department of Homeland Security is sponsoring development of an inflatable plug made of Vectran to prevent flooding in New York City Subway tunnels and for other tunnels in New York City, as it is strong but relatively inexpensive, and not edible for rats. [10] Vectran fiber is also used in manufacturing badminton strings such as Yonex BG-85 and BG-80. Vectran is also used in the manufacturing of Carlton Vapour Trail badminton rackets. [11]
Vectran is used as a puncture protection layer in Continental Bicycle tyres such as the Grand Prix 5000, Competition tubular (single layer) and Grand Prix 4 season (two layers). Vectran does not increase rolling resistance or downgrade casing performance. [12]
Kuraray Co., Ltd. began manufacturing Vectran in 1990. As of June 2007 [update] , Kuraray has owned 100% of the worldwide Vectran production since 2005 when they acquired the Vectran business from Celanese Advanced Materials Inc. (CAMI), based in South Carolina, U.S. [13]
The total capacity of Vectran expanded from about 600 tons/yr in 2007 to 1000 tons/yr in 2008. [13]
Kevlar (para-aramid) is a heat-resistant and strong synthetic fiber, related to other aramids such as Nomex and Technora. Developed by Stephanie Kwolek at DuPont in 1965, the high-strength material was first used commercially in the early 1970s as a replacement for steel in racing tires. It is typically spun into ropes or fabric sheets that can be used as such, or as an ingredient in composite material components.
Mars Pathfinder is an American robotic spacecraft that landed a base station with a roving probe on Mars in 1997. It consisted of a lander, renamed the Carl Sagan Memorial Station, and a lightweight (10.6 kg/23 lb) wheeled robotic Mars rover named Sojourner, which became the first rover to operate outside the Earth–Moon system.
A lander is a spacecraft that descends towards, and comes to rest on, the surface of an astronomical body. In contrast to an impact probe, which makes a hard landing that damages or destroys the probe upon reaching the surface, a lander makes a soft landing after which the probe remains functional.
NASA's Mars Exploration Rover (MER) mission was a robotic space mission involving two Mars rovers, Spirit and Opportunity exploring the planet Mars. It began in 2003 with the launch of the two rovers to explore the Martian surface and geology; both landed on Mars at separate locations in January 2004. Both rovers far outlived their planned missions of 90 Martian solar days: MER-A Spirit was active until March 22, 2010, while MER-B Opportunity was active until June 10, 2018.
Zylon is a trademarked name for a range of thermoset liquid-crystalline polyoxazole. This synthetic polymer material was invented and developed by SRI International in the 1980s and manufactured by Toyobo. In generic usage, the fiber is referred to as PBO.
TransHab was a concept pursued by NASA in the 1990s to develop the technology for expandable habitats inflated by air in space. Specifically, TransHab was intended as a replacement for the already existing rigid International Space Station crew Habitation Module. When deflated, inflatable modules provide an 'easier to launch' compact form. When fully inflated, TransHab would expand to 8.2 meters in diameter.
Bigelow Aerospace is an American space technology startup company which manufactures and develops expandable space station modules. Bigelow Aerospace was founded by Robert Bigelow in 1998, and is based in North Las Vegas, Nevada. It is funded in large part by the profit Bigelow gained through his ownership of the hotel chain, Budget Suites of America.
Nomex is a flame-resistant meta-aramid material developed in the early 1960s by DuPont and first marketed in 1967.
Ultra-high-molecular-weight polyethylene is a subset of the thermoplastic polyethylene. Also known as high-modulus polyethylene, (HMPE), it has extremely long chains, with a molecular mass usually between 3.5 and 7.5 million amu. The longer chain serves to transfer load more effectively to the polymer backbone by strengthening intermolecular interactions. This results in a very tough material, with the highest impact strength of any thermoplastic presently made.
ILC Dover, LP is a special engineering development and manufacturing company, globally headquartered in Newark, Delaware. ILC Dover specializes in the use of high-performance flexible materials, serving the aerospace, personal protection, and pharmaceutical industries.
The B330 was an inflatable space habitat being privately developed by Bigelow Aerospace from 2010 until 2020. The design was evolved from NASA's TransHab habitat concept. B330 will have 330 cubic meters (12,000 cu ft) of internal volume, hence its numeric designation.
The eye splice is a method of creating a permanent loop in the end of a rope by means of rope splicing.
Technora is an aramid that is useful for a variety of applications that require high strength or chemical resistance. It is a brand name of the company Teijin Aramid.
A Mars landing is a landing of a spacecraft on the surface of Mars. Of multiple attempted Mars landings by robotic, unmanned spacecraft, ten have had successful soft landings. There have also been studies for a possible human mission to Mars, including a landing, but none have been attempted. Soviet Union’s Mars 3, which landed in 1971, was the first successful Mars landing. As of May 2021, Soviet Union, United States, and China have conducted Mars landing successfully.
Inflatable habitats or expandable habitats are pressurized structures capable of supporting life in outer space whose internal volume increases after launch. They have frequently been proposed for use in space applications to provide a greater volume of living space for a given mass.
Nike Flywire is a thread, composed of vectran or nylon, developed by Nike to minimize weight and maximize support, and used in the upper of a sneaker. Shoes containing Flywire became available for consumer purchase in 2008.
Space architecture is the theory and practice of designing and building inhabited environments in outer space. This mission statement for space architecture was developed at the World Space Congress in Houston in 2002 by members of the Technical Aerospace Architecture Subcommittee of the American Institute of Aeronautics and Astronautics (AIAA). The architectural approach to spacecraft design addresses the total built environment. It is mainly based on the field of engineering, but also involves diverse disciplines such as physiology, psychology, and sociology. Like architecture on Earth, the attempt is to go beyond the component elements and systems and gain a broad understanding of the issues that affect design success. Space architecture borrows from multiple forms of niche architecture to accomplish the task of ensuring human beings can live and work in space. These include the kinds of design elements one finds in “tiny housing, small living apartments/houses, vehicle design, capsule hotels, and more.”
Robert David Braun is an American aerospace engineer and academic. He has served as the dean of the College of Engineering and Applied Science at the University of Colorado Boulder, the David and Andrew Lewis Professor of Space Technology at the Georgia Institute of Technology, and the NASA Chief Technologist. He currently works at the Jet Propulsion Laboratory.
The Bigelow Next-Generation Commercial Space Station is a private orbital space station under development by Bigelow Aerospace. Previous concepts of the space station had included multiple modules such as two B330 expandable spacecraft modules as well as a central docking node, propulsion, solar arrays, and attached crew capsules. However it now appears that each B330 can operate as an independent space station. Attaching a B330 to the International Space Station or flying a B330 alone have been suggested by Robert Bigelow.
The Bigelow Expandable Activity Module (BEAM) is an experimental expandable space station module developed by Bigelow Aerospace, under contract to NASA, for testing as a temporary module on the International Space Station (ISS) from 2016 to at least 2020. It arrived at the ISS on 10 April 2016, was berthed to the station on 16 April 2016, and was expanded and pressurized on 28 May 2016.