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Occupation | |
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Names | Facilities Engineer |
Description | |
Competencies | Plant operations, design, organizational needs |
Fields of employment | Health care, Aerospace, Defence Energy, Industries |
Facilities engineering evolved from "plant engineering" in the early 1990s as U.S. workplaces became more specialized. Practitioners preferred this term because it more accurately reflected the multidisciplinary demands for specialized conditions in a wider variety of indoor environments, not merely manufacturing plants.
Today, a facilities engineer typically has hands-on responsibility for the employer's Electrical engineering, maintenance, environmental, health, safety, energy, controls/instrumentation, civil engineering, and HVAC needs. [1] The need for expertise in these categories varies widely depending on whether the facility is, for example, a single-use site or a multi-use campus; whether it is an office, school, hospital, museum, processing/production plant, etc.
The term Facilities Engineer emerged in the 1990s from the already existing vocation of the Plant Engineer. [2] This evolution occurred in order to match the rapid advancements in technology at the time. There was a need for a more specialized and dynamic type of engineer, while still having the general background knowledge and experience of a plant engineer or a stationary engineer. These skills consisted of, but were not limited to: mechanical engineering, electrical engineering, environmental engineering, civil engineering, business management, statistical analysis, communications, and effective supervision skills. [3] The result of this development was a jack-of-all-trades engineer who takes their specialization into a facility and helps it operate unhindered at its highest level of efficiency. That is to say that a facilities engineer is quite simply a plant engineer placed into a position where they must utilize a certain set of skills based upon the necessity of the employer. This need generally calls for hands-on maintenance but can also include managerial or even supervisory responsibilities. While the purpose of a facilities engineer may seem straight forward, the large variety in facilities within different industries calls for a very broad range of training.
Facilities engineers have the responsibility of establishing different projects in support of the plant's design and operation needs to be able to ensure an efficient and all the different aspects of safety are met up to standard. The industries that Facilities engineers can go into are the one that would typically require different plant layout plans, need organizational needs, and require different equipment and purchasing needs such as Health Care, Aerospace/Defense, and Energy/Utilities industries. They can also seek employment position such as operating engineer, a chief engineer, a facilities manager, maintenance foreman, or as a building maintenance supervisor. (learn.org) [4] Facilities Engineers may be given management positions in the plants that they are working on to supervise the other facilities engineers and their license requirements, equipment provided, and getting the rights vendors hired to be able to meet the needs for the plant or facility. When working on certain projects, facilities engineers must meet the appropriate amount of resources such as hands and materials. [5]
Due to the broad nature of a Facilities Engineer, the responsibilities utilized in one facility could be drastically different than in another. For example, a facilities engineer working at NASA Ames located at Moffet Field, would be responsible for helping to oversee and assist specialists in building, renovating/modernizing, and preserving the facilities on the campus; the facilities engineering branch also includes architectural engineering, civil engineering, structural engineering, mechanical engineering, electrical engineering, environmental engineering, and pressure system safety. [6]
In short, the responsibilities entail any type of engineering support that goes on at the facilities' location in addition to the construction and renovation of the facilities themselves. While, a facilities engineer working for the Indian Health Service would be responsible to ensure that health care facilities and related support facilities are in a safe and functional condition. These skills entail civil engineering, mechanical engineering, and electrical engineering, as well as specialization in medical equipment, property management, and various aspects of engineering support. [7]
Similarities lie in the maintenance of the physical structure of the facilities, while the differences are in regards to what machinery and systems are present within the facilities. This will differ based on the nature of the facility and its intended purpose. Other types of skills and projects can include inventive methods in order to increases in the energy efficiency of a facility. For example, a team of engineering and technical professionals and facilities engineers at Naval Base Coronado in San Diego, California successfully implemented a multipurpose solar power grid capable of providing enough power to sustain 935 homes per day, while also providing shade in their parking lot. [8] This project ultimately provides greater energy efficiency, energy independence, and cost reduction for the facility in addition to contributing to and supporting renewable and sustainable energy.
Facilities engineering is a broad study of engineering that makes it difficult to put facilities engineers into one category of jobs. According to a survey by Buildings.com the most common career fields for facilities engineer are construction, project management, facility management, energy management, design, staff engineering and staff architecture. [9] While the aerospace and green building sector are not majority of employment for facilities engineering, the two sectors have grown and recruited heavily for facilities engineer in recent years. [10] Another thing to consider is that most facilities engineers do not stay stationary in their careers. The careers of facilities engineer usually start off with operations, specialization, maintenance, and consulting. [9] Then after years of experience most facilities engineers pursue positions as director of facilities, energy manager, facilities manager, facilities maintenance supervisor, and facilities planner. [9]
Due to a major advancement in industrial and commercial construction, in conjunction with a highly increased emphasis on energy efficiency, it is not uncommon for colleges and universities to have courses and degrees specifically allocated to facilities engineering. For example, in the late 1990s Purdue University created a graduate course with an emphasis on the various mechanical engineering, electrical engineering, and control skills necessary to maintain and increase the efficiency of these facilities. These skills consist of: mechanical measurements, calculations, basics of HVAC, the piping included in systems and associated equipment, efficiency in electricity and power, induction motors and variable speed drives, electrical systems, wiring, and lighting. [14] Since facilities engineering has such a broad scope due to its wide array of necessary skills, courses tend to include education and hands-on training in virtually every aspect of engineering. This includes principles from software engineering and basic programming and coding in at least one language. However, the main focuses of these facilities engineering degrees tend to be on HVAC and energy efficiency. Other methods of training are certification courses sponsored and offered by the Association for Facilities Engineers. The Association for Facilities Engineers (AFE) was created by the American Institute of Plant Engineers, which was consisted of a highly regarded group of like-minded engineers or aspiring engineers who shared a common goal. This goal was to create new methods in which facilities engineers, plant engineers, facilities managers, and facility supervisors could become more efficient and productive in their various trades. [2] This in turn would not only benefit the prospective engineers and managers, but was also intended to help economically advance the industries in which these trainees work. These certifications help to train engineers, supervisors, and maintenance managers in accordance with the methods necessary to maintain and efficiently work in and/or run a plant operating based on modern technological standards. With all of this training facilities engineers are capable of working in just about any facility, which can come in some variety.
Facilities engineers are not required to have at least a bachelor's degree but most of them do for experience and it is not unusual to see many facilities engineers with master's degrees in the given fields. They must have that degree in either structural engineering, mechanical engineering, or manufacturing engineering. Most employers require one to have 3–10 years of experience before they will consider someone as eligible for the given job. Depending on how skilled the job is. Licensure and certification are required by a lot of employers, consisting of a professional engineer license, an EPA certification and boiler operator license, and an EPA certification. EPA also was known as Environmental Protection Agency is in charge of protecting human health and the environment, and the certificate for Facilities engineer makes sure the person receiving the certificate is well aware of these dangers. Most importantly all Facilities engineers must be able to problem. solve, be able to communicate there verbal and written skills, know the building process of the specific job, and know the specific code requirements for the given job. [15] Some facilities engineers can the bachelors in science degree and required license but they can also receive an associate degree applied in science for Facilities engineering technology. [16]
The subjects that a Facilities engineer is typically required to know is: [17]
Fall | Spring | Fall | Spring | Fall | Spring | Fall | Spring | |||||||||
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Freshmen | Sophomore | Junior Year | Senior | |||||||||||||
Science | General Chemistry and Lab | Chemistry of Plant Processes | Engineering Physics I and Lab | Engineering Physics II | ||||||||||||
Engineering | Engineering Graphics | Engineering Management | Facilities Management | Engineering Ethics | ||||||||||||
Engineering Plant Operations | Plant Operations 1 | Welding | Plant Op. II | Manufacturing Processes I | Steam Plant Watch Team Management | Facilities Engineering Diagnostics Lab | Plant Operations III | Introduction to Power Generation Plants | ||||||||
Intro to Marine Eng. and Lab | Boilers | Steam Plant System Operations | Turbines | Manufacturing Processes II | ||||||||||||
Engineering Technology | Intro to Engineering Technology | Programming App. for Eng. Tech Majors Lab | Properties of Materials | Statics | Properties of Materials Lab | Electrical Circuits and Lab | Fluid Mechanics and Lab | Refrigeration and Air Conditioning and Lab | Electrical Machinery and Lab | Instrumentation and Measurement and Lab | Automation and Lab | Power Engineering Technology and Lab | ||||
Dynamics | Strength of Materials | Electronics and Lab | Heating, Ventilation, and A/C and Lab | |||||||||||||
Thermodynamics | ||||||||||||||||
Mathematics | College Algebra and Trigonometry | Calculus I | Calculus II |
Additionally the US Department of Defense (DoD) has created a Facilities Engineering career field as part of the Acquisition, Technology, and Logistics workforce. That career field is not limited to indoor environments. In the DoD, the field also encompasses Real Estate, Ranges and the management of Linear Structures such as roadways, fences, and pipelines. DoD offers three levels of certification for professionals in this field.
The licenses and level of education that come with working as a Facilities Engineer relates to different positions such as Mechanical Engineer, Civil Engineer, or working as a construction manager in major or minor projects. [18]
The salary is dependent on position, degree level, and the number of years of experience. The median salary for a Facilities Engineer with a bachelor's degree in FE (Facilities Engineering) is $72,093. Their annual salaries can range from $42,475-$120,801.
The research done by facilities engineer is involved in the energy sector. Facilities engineer try to find new ways in order to improve efficiency and save power for industrial equipment and buildings. This has pushed many innovations in the move to green buildings and energy storage. The green building movement has caused research into how to reduce energy waste in industrial buildings. [19] Some of the innovations involve smart lights, thermal curtains, cool roofs, green insulation and rainwater storage. [19] The goal of the green building is to make a building that is sustainable and has no negative impact on the environment. [12] The energy storage research focus on innovating new equipment to store energy in off-peak hours and use during peak hours. These new innovations technologies range from flywheel storage to hydrogen production during off-peak hours.
Construction is a general term meaning the art and science to form objects, systems, or organizations, and comes from Latin constructio and Old French construction. To construct is the verb: the act of building, and the noun is construction: how something is built, the nature of its structure.
Facility management or facilities management (FM) is a professional management discipline focused on the efficient and effective delivery of logistics and other support services related to real property and buildings. It encompasses multiple disciplines to ensure functionality, comfort, safety and efficiency of the built environment by integrating people, place, process and technology, as defined by the International Organization for Standardization (ISO). The profession is certified through Global Facility Management Association member organizations.
A Bachelor of Engineering (BE or BEngg) or a Bachelor of Science in Engineering (BSc (Engg) or BSE) is an undergraduate academic degree awarded to a student after three to five years of studying engineering at an accredited college or university.
A millwright is a craftsperson or skilled tradesperson who installs, dismantles, maintains, repairs, reassembles, and moves machinery in factories, power plants, and construction sites.
Industrial technology is the use of engineering and manufacturing technology to make production faster, simpler, and more efficient. The industrial technology field employs creative and technically proficient individuals who can help a company achieve efficient and profitable productivity.
Sanitary engineering, also known as public health engineering or wastewater engineering, is the application of engineering methods to improve sanitation of human communities, primarily by providing the removal and disposal of human waste, and in addition to the supply of safe potable water. Traditionally a branch of civil engineering and now a subset of environmental engineering, in the mid-19th century, the discipline concentrated on the reduction of disease, then thought to be caused by miasma. This was accomplished mainly by the collection and segregation of sewerage flow in London specifically, and Great Britain generally. These and later regulatory improvements were reported in the United States as early as 1865.
A stationary engineer is a technically trained professional who operates, troubleshoots and oversees industrial machinery and equipment that provide and utilize energy in various forms.
Energy engineering or Energy Systems Engineering is a broad field of engineering dealing with energy efficiency, energy services, facility management, plant engineering, environmental compliance, sustainable energy and renewable energy technologies. Energy engineering is one of the most recent engineering disciplines to emerge. Energy engineering combines knowledge from the fields of physics, math, and chemistry with economic and environmental engineering practices. Energy engineers apply their skills to increase efficiency and further develop renewable sources of energy. The main job of energy engineers is to find the most efficient and sustainable ways to operate buildings and manufacturing processes. Energy engineers audit the use of energy in those processes and suggest ways to improve the systems. This means suggesting advanced lighting, better insulation, more efficient heating and cooling properties of buildings. Although an energy engineer is concerned about obtaining and using energy in the most environmentally friendly ways, their field is not limited to strictly renewable energy like hydro, solar, biomass, or geothermal. Energy engineers are also employed by the fields of oil and natural gas extraction.
The Chartered Institution of Building Services Engineers is an international professional engineering association based in London, England that represents building services engineers. It is a full member of the Construction Industry Council, and is consulted by government on matters relating to construction, engineering and sustainability. It is also licensed by the Engineering Council to assess candidates for inclusion on its Register of Professional Engineers.
A building engineer is recognised as being expert in the use of technology for the design, construction, assessment and maintenance of the built environment. Commercial Building Engineers are concerned with the planning, design, construction, operation, renovation, and maintenance of buildings, as well as with their impacts on the surrounding environment.
Maintenance Engineering is the discipline and profession of applying engineering concepts for the optimization of equipment, procedures, and departmental budgets to achieve better maintainability, reliability, and availability of equipment.
Building services engineering (BSE) is a professional engineering discipline that strives to achieve a safe and comfortable indoor environment whilst minimizing the environmental impact of a building.
Project engineering includes all parts of the design of manufacturing or processing facilities, either new or modifications to and expansions of existing facilities. A "project" consists of a coordinated series of activities or tasks performed by engineers, designers, drafters and others from one or more engineering disciplines or departments. Project tasks consist of such things as performing calculations, writing specifications, preparing bids, reviewing equipment proposals and evaluating or selecting equipment and preparing various lists, such as equipment and materials lists, and creating drawings such as electrical, piping and instrumentation diagrams, physical layouts and other drawings used in design and construction. A small project may be under the direction of a project engineer. Large projects are typically under the direction of a project manager or management team. Some facilities have in house staff to handle small projects, while some major companies have a department that does internal project engineering. Large projects are typically contracted out to engineering companies. Staffing at engineering companies varies according to the work load and duration of employment may only last until an individual's tasks are completed.
A drafter is an engineering technician who makes detailed technical drawings or plans for machinery, buildings, electronics, infrastructure, sections, etc. Drafters use computer software and manual sketches to convert the designs, plans, and layouts of engineers and architects into a set of technical drawings. Drafters operate as the supporting developers and sketch engineering designs and drawings from preliminary design concepts.
Agricultural engineering, also known as agricultural and biosystems engineering, is the field of study and application of engineering science and designs principles for agriculture purposes, combining the various disciplines of mechanical, civil, electrical, food science, environmental, software, and chemical engineering to improve the efficiency of farms and agribusiness enterprises as well as to ensure sustainability of natural and renewable resources.
Central Training Institute, popularly known as CTI Jabalpur, is located in Nayagaon, Jabalpur, Madhya Pradesh, India. It is an apex engineering and civil service training institute of the Madhya Pradesh Poorv Kshetra Vidyut Vitaran Company Ltd (MPPKVVCL), wholly owned by the Government of Madhya Pradesh. The institute provides technical and managerial training to assistant engineers, junior engineers, accounts officers, HR managers, office assistants, line men, and testing assistants.
Industrial and production engineering (IPE) is an interdisciplinary engineering discipline that includes manufacturing technology, engineering sciences, management science, and optimization of complex processes, systems, or organizations. It is concerned with the understanding and application of engineering procedures in manufacturing processes and production methods. Industrial engineering dates back all the way to the industrial revolution, initiated in 1700s by Sir Adam Smith, Henry Ford, Eli Whitney, Frank Gilbreth and Lilian Gilbreth, Henry Gantt, F.W. Taylor, etc. After the 1970s, industrial and production engineering developed worldwide and started to widely use automation and robotics. Industrial and production engineering includes three areas: Mechanical engineering, industrial engineering, and management science.
Automation technicians repair and maintain the computer-controlled systems and robotic devices used within industrial and commercial facilities to reduce human intervention and maximize efficiency. Their duties require knowledge of electronics, mechanics and computers. Automation technicians perform routine diagnostic checks on automated systems, monitor automated systems, isolate problems and perform repairs. If a problem occurs, the technician needs to be able to troubleshoot the issue and determine if the problem is mechanical, electrical or from the computer systems controlling the process. Once the issue has been diagnosed, the technician must repair or replace any necessary components, such as a sensor or electrical wiring. In addition to troubleshooting, Automation technicians design and service control systems ranging from electromechanical devices and systems to high-speed robotics and programmable logic controllers (PLCs). These types of systems include robotic assembly devices, conveyors, batch mixers, electrical distribution systems, and building automation systems. These machines and systems are often found within industrial and manufacturing plants, such as food processing facilities. Alternate job titles include field technician, bench technician, robotics technician, PLC technician, production support technician and maintenance technician.
PLC technicians design, program, repair, and maintain programmable logic controller (PLC) systems used within manufacturing and service industries ranging from industrial packaging to commercial car washes and traffic lights.
Power Plant Engineering or Power Plant Engineering abbreviated as TPTL is a branch of the field of Energy engineering, and is defined as the engineering and technology required for the production of an electric power station. Technique is focused on power generation for industry and community, not just for household electricity production. This field is a discipline field using the theoretical basis of mechanical engineering and electrical. The engineering aspects of power generation have developed with technology and are becoming more and more complicated. The introduction of nuclear technology and other existing technology advances have made it possible for power to be created in more ways and on a larger scale than was previously possible. Assignment of different types of engineers for the design, construction, and operation of new power plants depending on the type of system being built, such as whether it is power generation fueled fossil, NPP, hydropower plant, and solar power plant.