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Figuring is the process of final polishing of an optical surface to remove imperfections or modify the surface curvature to achieve the shape required for a given application. [1]
An example of figuring is that used in reflecting telescope primary mirrors in a process of converting the smooth spherical mirror produced by earlier stages into the aspherical or parabolic shapes needed to form the correct image. It is done by applying different polishing stroke lengths with different sized and shaped tools. Manual figuring is a very laborious process, since the heat produced by polishing has to be allowed to dissipate before the shape of the mirror can be measured again, and the places for later polishing selected. Testing of the figure is usually done by a Foucault knife-edge test or Ronchi test in amateur telescope making and with very sophisticated null testers on research telescope optics.
For large mirrors, ion figuring is often used, in which a neutral atomic beam is used to remove material from the optics in a very controlled way. [2] This is particularly useful in the manufacture of segmented mirrors, since the shape of the optics can be maintained correctly all the way to the edge of the aperture, whilst mechanical polishing techniques tend to have trouble with distortion of the polishing tool when it overhangs the edge. The first major use of ion figuring was in making the mirror segments for the Keck telescope.
The ultra-high precision requirements for optical surfaces for X-ray astronomy and deep-ultraviolet lithography often require ion figuring.
Issues for ion beam figuring included re-sputtering and contamination. [3]
Amateur telescope making is the activity of building telescopes as a hobby, as opposed to being a paid professional. Amateur telescope makers build their instruments for personal enjoyment of a technical challenge, as a way to obtain an inexpensive or personally customized telescope, or as a research tool in the field of astronomy. Amateur telescope makers are usually a sub-group in the field of amateur astronomy.
Active optics is a technology used with reflecting telescopes developed in the 1980s, which actively shapes a telescope's mirrors to prevent deformation due to external influences such as wind, temperature, and mechanical stress. Without active optics, the construction of 8 metre class telescopes is not possible, nor would telescopes with segmented mirrors be feasible.
Adaptive optics (AO) is a technique of precisely deforming a mirror in order to compensate for light distortion. It is used in astronomical telescopes and laser communication systems to remove the effects of atmospheric distortion, in microscopy, optical fabrication and in retinal imaging systems to reduce optical aberrations. Adaptive optics works by measuring the distortions in a wavefront and compensating for them with a device that corrects those errors such as a deformable mirror or a liquid crystal array.
A reflecting telescope is a telescope that uses a single or a combination of curved mirrors that reflect light and form an image. The reflecting telescope was invented in the 17th century by Isaac Newton as an alternative to the refracting telescope which, at that time, was a design that suffered from severe chromatic aberration. Although reflecting telescopes produce other types of optical aberrations, it is a design that allows for very large diameter objectives. Almost all of the major telescopes used in astronomy research are reflectors. Many variant forms are in use and some employ extra optical elements to improve image quality or place the image in a mechanically advantageous position. Since reflecting telescopes use mirrors, the design is sometimes referred to as a catoptric telescope.
A rotating furnace is a device for making solid objects which have concave surfaces that are segments of axially symmetrical paraboloids. Usually, the objects are made of glass. The furnace makes use of the fact, which was known already to Newton, that the centrifugal-force-induced shape of the top surface of a spinning liquid is a concave paraboloid, identical to the shape of a reflecting telescope's primary focusing mirror.
The Newtonian telescope, also called the Newtonian reflector or just a Newtonian, is a type of reflecting telescope invented by the English scientist Sir Isaac Newton, using a concave primary mirror and a flat diagonal secondary mirror. Newton's first reflecting telescope was completed in 1668 and is the earliest known functional reflecting telescope. The Newtonian telescope's simple design has made it very popular with amateur telescope makers.
Speculum metal is a mixture of around two-thirds copper and one-third tin, making a white brittle alloy that can be polished to make a highly reflective surface. It was used historically to make different kinds of mirrors from personal grooming aids to optical devices until it was replaced by more modern materials such as metal-coated glass mirrors.
A Schmidt camera, also referred to as the Schmidt telescope, is a catadioptric astrophotographic telescope designed to provide wide fields of view with limited aberrations. The design was invented by Bernhard Schmidt in 1930.
The Giant Magellan Telescope is a 25.4-meter, ground-based, extremely large telescope under construction at Las Campanas Observatory in Chile's Atacama Desert. Commissioning is anticipated in the late 2020s. Once complete, the Giant Magellan will be the largest Gregorian telescope ever built observing in optical and mid-infrared light. The telescope uses seven of the world’s largest mirrors to form a light collecting area of 368 square meters.
Diamond turning is turning using a cutting tool with a diamond tip. It is a process of mechanical machining of precision elements using lathes or derivative machine tools equipped with natural or synthetic diamond-tipped tool bits. The term single-point diamond turning (SPDT) is sometimes applied, although as with other lathe work, the "single-point" label is sometimes only nominal. The process of diamond turning is widely used to manufacture high-quality aspheric optical elements from crystals, metals, acrylic, and other materials. Plastic optics are frequently molded using diamond turned mold inserts. Optical elements produced by the means of diamond turning are used in optical assemblies in telescopes, video projectors, missile guidance systems, lasers, scientific research instruments, and numerous other systems and devices. Most SPDT today is done with computer numerical control (CNC) machine tools. Diamonds also serve in other machining processes, such as milling, grinding, and honing. Diamond turned surfaces have a high specular brightness and require no additional polishing or buffing, unlike other conventionally machined surfaces.
A catadioptric optical system is one where refraction and reflection are combined in an optical system, usually via lenses (dioptrics) and curved mirrors (catoptrics). Catadioptric combinations are used in focusing systems such as searchlights, headlamps, early lighthouse focusing systems, optical telescopes, microscopes, and telephoto lenses. Other optical systems that use lenses and mirrors are also referred to as "catadioptric", such as surveillance catadioptric sensors.
The Extremely Large Telescope (ELT) is an astronomical observatory under construction. When completed, it will be the world's largest optical/near-infrared extremely large telescope. Part of the European Southern Observatory (ESO) agency, it is located on top of Cerro Armazones in the Atacama Desert of northern Chile.
An aspheric lens or asphere is a lens whose surface profiles are not portions of a sphere or cylinder. In photography, a lens assembly that includes an aspheric element is often called an aspherical lens.
Optical manufacturing and testing spans an enormous range of manufacturing procedures and optical test configurations.
Deformable mirrors (DM) are mirrors whose surface can be deformed, in order to achieve wavefront control and correction of optical aberrations. Deformable mirrors are used in combination with wavefront sensors and real-time control systems in adaptive optics. In 2006 they found a new use in femtosecond pulse shaping.
The Corrective Optics Space Telescope Axial Replacement (COSTAR) is an optical correction instrument designed and built by NASA. It was created to correct the spherical aberration of the Hubble Space Telescope's primary mirror, which incorrectly focused light upon the Faint Object Camera (FOC), Faint Object Spectrograph (FOS), and Goddard High Resolution Spectrograph (GHRS) instruments.
In optical testing a Ronchi test is a method of determining the surface shape (figure) of a mirror used in telescopes and other optical devices.
A null corrector is an optical device used in the testing of large aspheric mirrors. A spherical mirror of any size can be tested relatively easily using standard optical components such as laser, mirrors, beamsplitters, and converging lenses. One method of doing this using a Shack cube is shown at the right, and many other setups are possible. An interferometer test such as this one generates a contour map of the deviation of the surface from a perfect sphere, with the contours in units of half the wavelength used. This is called a null test because when the mirror is perfect, the result is null. If the result is not null, then the mirror is not perfect, and the pattern shows where the optician should polish the mirror to improve it.
Precision glass moulding is a replicative process that allows the production of high precision optical components from glass without grinding and polishing. The process is also known as ultra-precision glass pressing. It is used to manufacture precision glass lenses for consumer products such as digital cameras, and high-end products like medical systems. The main advantage over mechanical lens production is that complex lens geometries such as aspheres can be produced cost-efficiently.
Optical Telescope Element (OTE) is a sub-section of the James Webb Space Telescope, a large infrared space telescope launched on 25 December 2021, consisting of its main mirror, secondary mirrors, the framework and controls to support the mirrors, and various thermal and other systems.
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