In materials science, a metal matrix composite (MMC) is a composite material with fibers or particles dispersed in a metallic matrix, such as copper, aluminum, or steel. The secondary phase is typically a ceramic or another metal. They are typically classified according to the type of reinforcement: short discontinuous fibers (whiskers), continuous fibers, or particulates. There is some overlap between MMCs and cermets, with the latter typically consisting of less than 20% metal by volume. When at least three materials are present, it is called a hybrid composite. MMCs can have much higher strength-to-weight ratios, stiffness, and ductility than traditional materials, so they are often used in demanding applications. MMCs typically have lower thermal and electrical conductivity and poor resistance to radiation, limiting their use in the very harshest environments.
In materials science, fatigue is the initiation and propagation of cracks in a material due to cyclic loading. Once a fatigue crack has initiated, it grows a small amount with each loading cycle, typically producing striations on some parts of the fracture surface. The crack will continue to grow until it reaches a critical size, which occurs when the stress intensity factor of the crack exceeds the fracture toughness of the material, producing rapid propagation and typically complete fracture of the structure.
In metallurgy, a shape-memory alloy (SMA) is an alloy that can be deformed when cold but returns to its pre-deformed ("remembered") shape when heated. It is also known in other names such as memory metal, memory alloy, smart metal, smart alloy, and muscle wire. The "memorized geometry" can be modified by fixating the desired geometry and subjecting it to a thermal treatment, for example a wire can be taught to memorize the shape of a coil spring.
Hydrogen embrittlement (HE), also known as hydrogen-assisted cracking or hydrogen-induced cracking (HIC), is a reduction in the ductility of a metal due to absorbed hydrogen. Hydrogen atoms are small and can permeate solid metals. Once absorbed, hydrogen lowers the stress required for cracks in the metal to initiate and propagate, resulting in embrittlement. Hydrogen embrittlement occurs in steels, as well as in iron, nickel, titanium, cobalt, and their alloys. Copper, aluminium, and stainless steels are less susceptible to hydrogen embrittlement.
Inconel is a nickel-chromium-based superalloy often utilized in extreme environments where components are subjected to high temperature, pressure or mechanical loads. Inconel alloys are oxidation- and corrosion-resistant. When heated, Inconel forms a thick, stable, passivating oxide layer protecting the surface from further attack. Inconel retains strength over a wide temperature range, attractive for high-temperature applications where aluminum and steel would succumb to creep as a result of thermally-induced crystal vacancies. Inconel's high-temperature strength is developed by solid solution strengthening or precipitation hardening, depending on the alloy.
Crystal twinning occurs when two or more adjacent crystals of the same mineral are oriented so that they share some of the same crystal lattice points in a symmetrical manner. The result is an intergrowth of two separate crystals that are tightly bonded to each other. The surface along which the lattice points are shared in twinned crystals is called a composition surface or twin plane.
Microstructure is the very small scale structure of a material, defined as the structure of a prepared surface of material as revealed by an optical microscope above 25× magnification. The microstructure of a material can strongly influence physical properties such as strength, toughness, ductility, hardness, corrosion resistance, high/low temperature behaviour or wear resistance. These properties in turn govern the application of these materials in industrial practice.
The Bauschinger effect refers to a property of materials where the material's stress/strain characteristics change as a result of the microscopic stress distribution of the material. For example, an increase in tensile yield strength occurs at the expense of compressive yield strength. The effect is named after German engineer Johann Bauschinger.
Zirconium alloys are solid solutions of zirconium or other metals, a common subgroup having the trade mark Zircaloy. Zirconium has very low absorption cross-section of thermal neutrons, high hardness, ductility and corrosion resistance. One of the main uses of zirconium alloys is in nuclear technology, as cladding of fuel rods in nuclear reactors, especially water reactors. A typical composition of nuclear-grade zirconium alloys is more than 95 weight percent zirconium and less than 2% of tin, niobium, iron, chromium, nickel and other metals, which are added to improve mechanical properties and corrosion resistance.
In materials science, slip is the large displacement of one part of a crystal relative to another part along crystallographic planes and directions. Slip occurs by the passage of dislocations on close/packed planes, which are planes containing the greatest number of atoms per area and in close-packed directions. Close-packed planes are known as slip or glide planes. A slip system describes the set of symmetrically identical slip planes and associated family of slip directions for which dislocation motion can easily occur and lead to plastic deformation. The magnitude and direction of slip are represented by the Burgers vector, b.
Pseudoelasticity, sometimes called superelasticity, is an elastic (reversible) response to an applied stress, caused by a phase transformation between the austenitic and martensitic phases of a crystal. It is exhibited in shape-memory alloys.
Thomas Benjamin Britton is a materials scientist, engineer and Associate Professor at The University of British Columbia. His research interests are in micromechanics, deformation, strain and electron backscatter diffraction (EBSD). In 2014 he was awarded the Silver Medal of the Institute of Materials, Minerals and Mining (IOM3), a society of which he then became a Fellow in 2016.
Iron aluminides are intermetallic compounds of iron and aluminium - they typically contain ~18% Al or more.
Crystal plasticity is a mesoscale computational technique that takes into account crystallographic anisotropy in modelling the mechanical behaviour of polycrystalline materials. The technique has typically been used to study deformation through the process of slip, however, there are some flavors of crystal plasticity that can incorporate other deformation mechanisms like twinning and phase transformations. Crystal plasticity is used to obtain the relationship between stress and strain that also captures the underlying physics at the crystal level. Hence, it can be used to predict not just the stress-strain response of a material, but also the texture evolution, micromechanical field distributions, and regions of strain localisation. The two widely used formulations of crystal plasticity are the one based on the finite element method known as Crystal Plasticity Finite Element Method (CPFEM), which is developed based on the finite strain formulation for the mechanics, and a spectral formulation which is more computationally efficient due to the fast Fourier transform, but is based on the small strain formulation for the mechanics.
Irene Jane Beyerlein is an American materials scientist who is the Mehrabian Interdisciplinary Endowed Chair at the University of California, Santa Barbara. She is a Fellow of the Materials Research Society. Beyerlein was elected a member of the US National Academy of Engineering in 2024 for contributions to methodologies predicting the mechanics of complex engineering materials to improve their stability and strength.
Slip bands or stretcher-strain marks are localized bands of plastic deformation in metals experiencing stresses. Formation of slip bands indicates a concentrated unidirectional slip on certain planes causing a stress concentration. Typically, slip bands induce surface steps and a stress concentration which can be a crack nucleation site. Slip bands extend until impinged by a boundary, and the generated stress from dislocations pile-up against that boundary will either stop or transmit the operating slip depending on its (mis)orientation.
Angus J. Wilkinson is a professor of materials science based at the Department of Materials, University of Oxford. He is a specialist in micromechanics, electron microscopy and crystal plasticity. He assists in overseeing the MicroMechanics group while focusing on the fundamentals of material deformation. He developed the HR-EBSD method for mapping stress and dislocation density at high spatial resolution used at the micron scale in mechanical testing and micro-cantilevers to extract data on mechanical properties that are relevant to materials engineering.
Duplex stainless steels are a family of alloys with a two-phase microstructure consisting of both austenitic and ferritic phases. They offer excellent mechanical properties, corrosion resistance, and toughness compared to other types of stainless steel. However, duplex stainless steel can be susceptible to a phenomenon known as 475 °C (887 °F) embrittlement or duplex stainless steel age hardening, which is a type of aging process that causes loss of plasticity in duplex stainless steel when it is heated in the range of 250 to 550 °C. At this temperature range, spontaneous phase separation of the ferrite phase into iron-rich and chromium-rich nanophases occurs, with no change in the mechanical properties of the austenite phase. This type of embrittlement is due to precipitation hardening, which makes the material become brittle and prone to cracking.
David Dye is a Professor of Metallurgy at Imperial College London. Dye specialises in fatigue and micromechanics of aerospace and nuclear materials, mainly Ni/Co superalloys, titanium, TWIP steel, and Zirconium alloys.
Dierk Raabe is a German materials scientist and researcher, who has contributed significantly to the field of materials science. He is a professor at RWTH Aachen University and director of the Max Planck Institute for Iron Research in Düsseldorf. He is the recipient of the 2004 Leibniz Prize, and the 2022 Acta Materialia's Gold Medal. He also received the honorary doctorate of the Norwegian University of Science and Technology.
