Flexure bearing

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A flexure pivot, utilized in place of bearings for their frictionless properties in precision alignment mechanisms and scientific instruments Flexure pivot.png
A flexure pivot, utilized in place of bearings for their frictionless properties in precision alignment mechanisms and scientific instruments

A flexure bearing is a category of flexure which is engineered to be compliant in one or more angular degrees of freedom. Flexure bearings are often part of compliant mechanisms. Flexure bearings serve much of the same function as conventional bearings or hinges in applications which require angular compliance. However, flexures require no lubrication and exhibit very low or no friction. [1]

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Many flexure bearings are made of a single part: two rigid structures joined by a thin "hinge" area. A hinged door can be created by implementing a flexible element between a door and the door frame, such that the flexible element bends allowing the door to pivot open.

A living hinge (a type of flexure) on the lid of a Tic Tac box. This hinge has one compliant degree of freedom. Mint box polypropylene lid.JPG
A living hinge (a type of flexure) on the lid of a Tic Tac box. This hinge has one compliant degree of freedom.

Flexure bearings have the advantage over most other bearings that they are simple and thus inexpensive. They are also often compact, lightweight, have very low friction, and are easier to repair without specialized equipment. Flexure bearings have the disadvantages that the range of motion is limited, and often very limited for bearings that support high loads.

A flexure bearing relies on the bearing element being made of a material which can be repeatedly flexed without disintegrating. However, most materials lose strength and eventually fail with repeated flexing and bending. For example, most metals will fatigue with repeated flexing, and will eventually snap. Thus, one part of flexure bearing design is the careful consideration of material properties to avoid fatigue with normal use.

Flexure bearings can give very low friction and also give very predictable friction. Many other bearings rely on sliding or rolling motions (rolling-element bearings), which are necessarily uneven because the bearing surfaces are never perfectly flat. A flexure bearing operates by bending of materials, which causes motion at microscopic level, so friction is very uniform. For this reason, flexure bearings are often used in sensitive precision measuring equipment.

A giubo driveshaft coupling, another type of flexure bearing, on the right hand rear driveshaft of a formula 2 race car. This coupling has two compliant degrees of freedom to allow rotation of the shaft with some misalignment. Matra ms7 rag joint.jpg
A giubo driveshaft coupling, another type of flexure bearing, on the right hand rear driveshaft of a formula 2 race car. This coupling has two compliant degrees of freedom to allow rotation of the shaft with some misalignment.

Many types of flexure bearings are not limited to low loads, however. For example, the drive shafts of some sports cars replace cardan universal joints with an equivalent joint called a rag joint which works by bending rubberized fabric. The resulting joint is lighter yet is capable of carrying hundreds of kilowatts, with adequate durability for a sports car.

Because flexure bearings do not rely on sliding or rolling motions, they do not require lubrication. Consequently, they can be employed in abrasive environments and environments hostile to lubricants: underwater, in a vacuum and at elevated temperatures.

See also

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<span class="mw-page-title-main">Bearing (mechanical)</span> Mechanism to constrain relative movement to the desired motion and reduce friction

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<span class="mw-page-title-main">Flexure</span>

A flexure is a flexible element engineered to be compliant in specific degrees of freedom. Flexures are a design feature used by design engineers for providing adjustment or compliance in a design.

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<span class="mw-page-title-main">Living hinge</span>

A living hinge or integral hinge is a thin flexible hinge made from the same material as the two rigid pieces it connects.

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<span class="mw-page-title-main">Air bearing</span>

Air bearings are bearings that use a thin film of pressurized gas to provide a low friction load-bearing interface between surfaces. The two surfaces do not touch, thus avoiding the traditional bearing-related problems of friction, wear, particulates, and lubricant handling, and offer distinct advantages in precision positioning, such as lacking backlash and static friction, as well as in high-speed applications. Space craft simulators now most often use air bearings and 3-D printers are now used to make air-bearing-based attitude simulators for CubeSat satellites.

A composite bearing is a bearing made from a combination of materials such as a resin reinforced with fibre and this may also include friction reducing lubricants and ingredients.

Flexure may refer to:

References

  1. Malka, Ronit (18 Sep 2014). "Principles of Microscale Flexure Hinge Design for Enhanced Endurance". Harvard Microbiotics Lab Website. 2014 IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS 2014). Retrieved 13 Feb 2017.