In mechanical engineering, a compliant mechanism is a flexible mechanism that achieves force and motion transmission through elastic body deformation. It gains some or all of its motion from the relative flexibility of its members rather than from rigid-body joints alone. These may be monolithic (single-piece) or jointless structures. Some common devices that use compliant mechanisms are backpack latches and paper clips. One of the oldest examples of using compliant structures is the bow and arrow. [1]
Compliant mechanisms are usually designed using two techniques: [2]
Kinematic analysis can be used to design a compliant mechanism by creating a pseudo-rigid-body model of the mechanism. [1] In this model, flexible segments are modeled as rigid links connected to revolute joints with torsional springs. Other structures can be modeled as a combination of rigid links, springs, and dampers. [3] [4]
In this method, computational methods are used for topology optimization of the structure. Expected loading and desired motion and force transmission are input and the system is optimized for weight, accuracy, and minimum stresses. More advanced methods first optimize the underlying linkage configuration and then optimize the topology around that configuration.[ citation needed ] Other optimization techniques focus topology optimization of the flexure joints by taking as input a rigid mechanism and replacing all the rigid joints with optimized flexure joints. [4] To predict the behavior of the structure, finite-element stress analysis is done to find deformation and stresses over the entire structure.
Other techniques are being conceived to design these mechanisms. Compliant mechanisms manufactured in a plane that have motion emerging from said plane are known as lamina emergent mechanisms.
Compliant structures are often created as an alternative to similar mechanisms that use multiple parts. There are two main advantages for using compliant mechanisms:
The full range of a mechanism depends on the material and geometry of the structure; due to the nature of flexure joints, no purely compliant mechanism can achieve continuous motion such as found in a normal joint. Also, the forces applied by the mechanism are limited to the loads the structural elements can withstand without failure. Due to the shape of flexure joints, they tend to be locations of stress concentration. This, combined with the fact that mechanisms tend to perform cyclic or periodic motion, can cause fatigue and eventual failure of the structure. Also, since some or all of the input energy is stored in the structure for some time, not all of this energy is released back as desired. However, this can be a desirable property to add damping to the system. [1]
Some of the oldest uses of compliant structures date back to several millennia. One of the oldest examples is the bow and arrow. Some designs of catapults also made use of the flexibility of the arm to store and release energy to launch the projectile larger distances. [1] Compliant mechanisms are used in a variety of fields such as adaptive structures and biomedical devices. Compliant mechanisms can be used to create self-adaptive mechanisms, commonly used for grasping in robotics. [5] [6] Since robots require high accuracy and have limited range, there has been extensive research in compliant robot mechanisms. Microelectromechanical systems are one of the main applications of compliant mechanisms. These systems benefit from the lack of required assembly and simple planar shape of the structure which can be easily manufactured using photolithography. [7]
The flexible drive or resilient drive, often used to couple an electric motor to a machine (for example, a pump), is one example. The drive consists of a rubber "spider" sandwiched between two metal dogs. One dog is fixed to the motor shaft and the other to the pump shaft. The flexibility of the rubber part compensates for any slight misalignment between the motor and the pump. See rag joint and giubo.[ citation needed ]
A machine is a physical system using power to apply forces and control movement to perform an action. The term is commonly applied to artificial devices, such as those employing engines or motors, but also to natural biological macromolecules, such as molecular machines. Machines can be driven by animals and people, by natural forces such as wind and water, and by chemical, thermal, or electrical power, and include a system of mechanisms that shape the actuator input to achieve a specific application of output forces and movement. They can also include computers and sensors that monitor performance and plan movement, often called mechanical systems.
In computer animation and robotics, inverse kinematics is the mathematical process of calculating the variable joint parameters needed to place the end of a kinematic chain, such as a robot manipulator or animation character's skeleton, in a given position and orientation relative to the start of the chain. Given joint parameters, the position and orientation of the chain's end, e.g. the hand of the character or robot, can typically be calculated directly using multiple applications of trigonometric formulas, a process known as forward kinematics. However, the reverse operation is, in general, much more challenging.
A flexure bearing is a category of flexure which is engineered to be compliant in one or more angular degrees of freedom. Flexure bearings are often part of compliant mechanisms. Flexure bearings serve much of the same function as conventional bearings or hinges in applications which require angular compliance. However, flexures require no lubrication and exhibit very low or no friction.
Topology optimization (TO) is a mathematical method that optimizes material layout within a given design space, for a given set of loads, boundary conditions and constraints with the goal of maximizing the performance of the system. Topology optimization is different from shape optimization and sizing optimization in the sense that the design can attain any shape within the design space, instead of dealing with predefined configurations.
Robot locomotion is the collective name for the various methods that robots use to transport themselves from place to place.
A flexure is a flexible element engineered to be compliant in specific degrees of freedom. Flexures are a design feature used by design engineers for providing adjustment or compliance in a design.
A mechanical linkage is an assembly of systems connected to manage forces and movement. The movement of a body, or link, is studied using geometry so the link is considered to be rigid. The connections between links are modeled as providing ideal movement, pure rotation or sliding for example, and are called joints. A linkage modeled as a network of rigid links and ideal joints is called a kinematic chain.
Vibration isolation is the prevention of transmission of vibration from one component of a system to others parts of the same system, as in buildings or mechanical systems. Vibration is undesirable in many domains, primarily engineered systems and habitable spaces, and methods have been developed to prevent the transfer of vibration to such systems. Vibrations propagate via mechanical waves and certain mechanical linkages conduct vibrations more efficiently than others. Passive vibration isolation makes use of materials and mechanical linkages that absorb and damp these mechanical waves. Active vibration isolation involves sensors and actuators that produce disruptive interference that cancels-out incoming vibration.
A parallel manipulator is a mechanical system that uses several computer-controlled serial chains to support a single platform, or end-effector. Perhaps, the best known parallel manipulator is formed from six linear actuators that support a movable base for devices such as flight simulators. This device is called a Stewart platform or the Gough-Stewart platform in recognition of the engineers who first designed and used them.
Multibody system is the study of the dynamic behavior of interconnected rigid or flexible bodies, each of which may undergo large translational and rotational displacements.
In mechanical engineering, a kinematic chain is an assembly of rigid bodies connected by joints to provide constrained motion that is the mathematical model for a mechanical system. As the word chain suggests, the rigid bodies, or links, are constrained by their connections to other links. An example is the simple open chain formed by links connected in series, like the usual chain, which is the kinematic model for a typical robot manipulator.
Manufacturing engineering or production engineering is a branch of professional engineering that shares many common concepts and ideas with other fields of engineering such as mechanical, chemical, electrical, and industrial engineering. Manufacturing engineering requires the ability to plan the practices of manufacturing; to research and to develop tools, processes, machines and equipment; and to integrate the facilities and systems for producing quality products with the optimum expenditure of capital. Transitioning the product to manufacture it in volumes is considered part of product engineering.
In engineering, a mechanism is a device that transforms input forces and movement into a desired set of output forces and movement. Mechanisms generally consist of moving components which may include:
Lamina Emergent Mechanisms are more commonly referred to as "Pop-up Mechanisms" as seen in "pop-up-books". LEM is the technical term of such mechanisms or engineering. LEMs are a subset of compliant mechanisms fabricated from planar materials (lamina) and have motion emerging from the fabrication plane. LEMs use compliance, or the deflection of flexible members to achieve motion.
Larry L. Howell is a professor and Associate Academic Vice President (AAVP) at Brigham Young University (BYU). His research focuses on compliant mechanisms, including origami-inspired mechanisms, microelectromechanical systems, medical devices, space mechanisms, and developable mechanisms. Howell has also conducted research in lamina emergent mechanisms and nanoinjection. He received a bachelor's degree in mechanical engineering from BYU and master's and Ph.D. degrees from Purdue University. His Ph.D. advisor was Ashok Midha, who is regarded as the "Father of Compliant Mechanisms."
Soft robotics is a subfield of robotics that concerns the design, control, and fabrication of robots composed of compliant materials, instead of rigid links. In contrast to rigid-bodied robots built from metals, ceramics and hard plastics, the compliance of soft robots can improve their safety when working in close contact with humans.
Self-adaptive mechanisms, sometimes simply called adaptive mechanisms, in engineering, are underactuated mechanisms that can adapt to their environment. One of the most well-known example of this type of mechanisms are underactuated fingers, grippers, and robotic hands. Contrary to standard underactuated mechanisms where the motion is governed by the dynamics of the system, the motion of self-adaptive mechanisms is generally constrained by compliant elements cleverly located in the mechanisms.
Developable mechanisms are a special class of mechanisms that can be placed on developable surfaces.
Arachnid locomotion is the various means by which arachnids walk, run, or jump; they make use of more than muscle contraction, employing additional methods like hydraulic compression. Another adaptation seen especially in larger arachnid variants is inclusion of elastic connective tissues.
A continuum robot is a type of robot that is characterised by infinite degrees of freedom and number of joints. These characteristics allow continuum manipulators to adjust and modify their shape at any point along their length, granting them the possibility to work in confined spaces and complex environments where standard rigid-link robots cannot operate. In particular, we can define a continuum robot as an actuatable structure whose constitutive material forms curves with continuous tangent vectors. This is a fundamental definition that allows to distinguish between continuum robots and snake-arm robots or hyper-redundant manipulators: the presence of rigid links and joints allows them to only approximately perform curves with continuous tangent vectors.
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