A frontal lathe or face lathe is a type of lathe [1] with a horizontal headstock, and without a tailstock. They are suitable for workpieces with a very large diameter (in some cases over 3 meters), but with a relatively short length. [2]
Advantages include their simple and inexpensive construction, good access around the workpiece, and a good overview of the work. Disadvantages include that it can be difficult to clamp the workpiece into place safely, and that the front bearing on the spindle is heavily loaded, which is less favourable for accuracy.
There are several different designs of frontal lathes. In particular, a distinction is made between lathes where the bedway is parallel to the axis of the main spindle (similar to a universal lathe), and lathes where the bedway is perpendicular to the axis of the main spindle (similar to the letter T in a floor plan).
In industry, face lathes have evolved from the general purpose universal lathe to specialized applications. The face lathe is in some cases a precursor to modern CNC turret lathes, [3] [4] which are a type of lathe in which several tools are mounted on a rotating head. [5]
For watchmaking, face lathes have been used since the 18th century and are still common for prototyping. [6]
A lathe is a machine tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, threading and turning, with tools that are applied to the workpiece to create an object with symmetry about that axis.
In machining, a shaper is a type of machine tool that uses linear relative motion between the workpiece and a single-point cutting tool to machine a linear toolpath. Its cut is analogous to that of a lathe, except that it is (archetypally) linear instead of helical.
Metalworking is the process of shaping and reshaping metals in order to create useful objects, parts, assemblies, and large scale structures. As a term, it covers a wide and diverse range of processes, skills, and tools for producing objects on every scale: from huge ships, buildings, and bridges, down to precise engine parts and delicate jewelry.
In machining, numerical control, also called computer numerical control (CNC), is the automated control of tools by means of a computer. It is used to operate tools such as drills, lathes, mills, grinders, routers and 3D printers. CNC transforms a piece of material into a specified shape by following coded programmed instructions and without a manual operator directly controlling the machining operation.
Drilling is a cutting process where a drill bit is spun to cut a hole of circular cross-section in solid materials. The drill bit is usually a rotary cutting tool, often multi-point. The bit is pressed against the work-piece and rotated at rates from hundreds to thousands of revolutions per minute. This forces the cutting edge against the work-piece, cutting off chips (swarf) from the hole as it is drilled.
Woodturning is the craft of using a wood lathe with hand-held tools to cut a shape that is symmetrical around the axis of rotation. Like the potter's wheel, the wood lathe is a mechanism that can generate a variety of forms. The operator is known as a turner, and the skills needed to use the tools were traditionally known as turnery. In pre-industrial England, these skills were sufficiently difficult to be known as "the mysteries of the turners' guild." The skills to use the tools by hand, without a fixed point of contact with the wood, distinguish woodturning and the wood lathe from the machinist's lathe, or metal-working lathe.
A chuck is a specialized type of clamp used to hold an object with radial symmetry, especially a cylinder. In a drill, a mill and a transmission, a chuck holds the rotating tool; in a lathe, it holds the rotating workpiece.
A Tool and Cutter Grinder is used to sharpen milling cutters and tool bits along with a host of other cutting tools.
Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates.
Milling cutters are cutting tools typically used in milling machines or machining centres to perform milling operations. They remove material by their movement within the machine or directly from the cutter's shape.
In machining, a metal lathe or metalworking lathe is a large class of lathes designed for precisely machining relatively hard materials. They were originally designed to machine metals; however, with the advent of plastics and other materials, and with their inherent versatility, they are used in a wide range of applications, and a broad range of materials. In machining jargon, where the larger context is already understood, they are usually simply called lathes, or else referred to by more-specific subtype names. These rigid machine tools remove material from a rotating workpiece via the movements of various cutting tools, such as tool bits and drill bits. Metal lathes can vary greatly, but the most common design is known as the universal lathe or parallel lathe.
A rotary table is a precision work positioning device used in metalworking. It enables the operator to drill or cut work at exact intervals around a fixed axis. Some rotary tables allow the use of index plates for indexing operations, and some can also be fitted with dividing plates that enable regular work positioning at divisions for which indexing plates are not available. A rotary fixture used in this fashion is more appropriately called a dividing head.
An indexing head, also known as a dividing head or spiral head, is a specialized tool that allows a workpiece to be circularly indexed; that is, easily and precisely rotated to preset angles or circular divisions. Indexing heads are usually used on the tables of milling machines, but may be used on many other machine tools including drill presses, grinders, and boring machines. Common jobs for a dividing head include machining the flutes of a milling cutter, cutting the teeth of a gear, milling curved slots, or drilling a bolt hole circle around the circumference of a part.
In machining, boring is the process of enlarging a hole that has already been drilled by means of a single-point cutting tool, such as in boring a gun barrel or an engine cylinder. Boring is used to achieve greater accuracy of the diameter of a hole, and can be used to cut a tapered hole. Boring can be viewed as the internal-diameter counterpart to turning, which cuts external diameters.
Haas Automation, Inc is an American machine tool builder headquartered in Oxnard, California. The company designs and manufactures lower cost machine tools and specialized accessory tooling, mostly computer numerically controlled (CNC) equipment, such as vertical machining centers and horizontal machining centers, lathes/turning centers, and rotary tables and indexers. Most of its products are manufactured at the company's main facility in Oxnard. The company is also involved in motorsports: it owns the Haas F1 Team and is a co-owner of Stewart-Haas Racing in NASCAR. Haas is one of the largest machine tool builders in the world by total unit volume.
In machine tools, a spindle is a rotating axis of the machine, which often has a shaft at its heart. The shaft itself is called a spindle, but also, in shop-floor practice, the word often is used metonymically to refer to the entire rotary unit, including not only the shaft itself, but its bearings and anything attached to it. Spindles are electrically or pneumatically powered and come in various sizes. They are versatile in terms of material it can work with. Materials that spindles work with include embroidery, foam, glass, wood, etc.
Multiaxis machining is a manufacturing process that involves tools that move in 4 or more directions and are used to manufacture parts out of metal or other materials by milling away excess material, by water jet cutting or by laser cutting. This type of machining was originally performed mechanically on large complex machines. These machines operated on 4, 5, 6, and even 12 axes which were controlled individually via levers that rested on cam plates. The cam plates offered the ability to control the tooling device, the table in which the part is secured, as well as rotating the tooling or part within the machine. Due to the machines size and complexity it took extensive amounts of time to set them up for production. Once computer numerically controlled machining was introduced it provided a faster, more efficient method for machining complex parts.
In metalworking and woodworking, an automatic lathe is a lathe with an automatically controlled cutting process. Automatic lathes were first developed in the 1870s and were mechanically controlled. From the advent of NC and CNC in the 1950s, the term automatic lathe has generally been used for only mechanically controlled lathes, although some manufacturers market Swiss-type CNC lathes as 'automatic'.
Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. This may be done by varying directions on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances.
A vertical lathe is a lathe where the axis of rotation is oriented vertically, unlike most conventional lathes which are oriented horizontally. Many of them are frontal lathes, meaning they do not have the option of mounting a tailstock, but vertical lathes can also be implemented as parallel lathes.
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