Geared turbofan

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Geared turbofan
Geared Turbofan NT.PNG
Diagram of a geared turbofan, two-spool, with 2 low-pressure compressors, 4 high-pressure compressors, 1 high pressure and 1 low pressure turbine.
[1]: Fan. [2]: Gearbox.

The geared turbofan is a type of turbofan aircraft engine with a planetary gearbox between the low pressure compressor / turbine and the fan, enabling each to spin at its optimum speed. The benefit of the design is lower fuel consumption and much quieter operation. The drawback is that it increases weight and adds complexity.

Contents

Technology

In a conventional turbofan, a single shaft (the "low-pressure" or LP shaft) connects the fan, the low-pressure compressor and the low-pressure turbine (a second concentric shaft connects the high-pressure compressor and high-pressure turbine). In this configuration, the maximum tip speed for the larger radius fan limits the rotational speed for the LP shaft and thus the LP compressor and turbine. At high bypass ratios (and thus also high radius ratios) the rotational speed of the LP turbine and compressor must be relatively low, which means extra compressor and turbine stages are required to keep the average stage loadings and, therefore, overall component efficiencies to an acceptable level.

In a geared turbofan, a planetary reduction gearbox between the fan and the LP shaft allows the latter to run at a higher rotational speed thus enabling fewer stages to be used in both the LP turbine and the LP compressor, increasing efficiency and reducing weight. However, some energy will be lost as heat in the gear mechanism and weight saved on turbine and compressor stages is partly offset by that of the gearbox. There are manufacturing cost and reliability implications as well.

The lower fan speed allows higher bypass ratios, leading to reduced fuel consumption and much reduced noise. The BAe 146 is fitted with geared turbofans and is still one of the quietest commercial aircraft. [1] A large part of the noise reduction is due to reduced fan tip speeds. In conventional turbofans the fan tips exceed the speed of sound causing a characteristic drone, requiring sound deadening. Geared turbofans operate the fan at sufficiently low rotational speed to avoid supersonic tip speeds. [2]

History

The first geared turbofan engine was created in 1970. [3] However, economically scaling the idea from small engines to medium and large ones was not possible until the 21st century.

After considering a geared design, General Electric and Safran decided against it for their CFM LEAP due to weight and reliability concerns, postponing its use for a future application, when Pratt & Whitney began development of the geared PW1000G. [4]

Since its inception in 2016, while the durability of the geared turbofan engine of Pratt & Whitney PW1000G family has been an ongoing issue, no reliability issues are connected to the geared design. [5]

Rolls-Royce's latest engine design for large turbofans (25,000lb to 110,000lb thrust), the UltraFan [6] includes a Powergear rated at a new high of 64MW (87,000hp) and has demonstrated this full power during testing in 2021. [7]

Use

An ALF 502 geared turbofan from a Bombardier Challenger 600 ALF502.JPG
An ALF 502 geared turbofan from a Bombardier Challenger 600

Geared turbofan technology is used in the following engines:

Tentative use

See also

Related lists

Related Research Articles

<span class="mw-page-title-main">Turbofan</span> Airbreathing jet engine designed to provide thrust by driving a fan

A turbofan or fanjet is a type of airbreathing jet engine that is widely used in aircraft propulsion. The word "turbofan" is a combination of references to the preceding generation engine technology of the turbojet and the additional fan stage. It consists of a gas turbine engine which achieves mechanical energy from combustion, and a ducted fan that uses the mechanical energy from the gas turbine to force air rearwards. Thus, whereas all the air taken in by a turbojet passes through the combustion chamber and turbines, in a turbofan some of that air bypasses these components. A turbofan thus can be thought of as a turbojet being used to drive a ducted fan, with both of these contributing to the thrust.

<span class="mw-page-title-main">Bypass ratio</span> Proportion of ducted compared to combusted air in a turbofan engine

The bypass ratio (BPR) of a turbofan engine is the ratio between the mass flow rate of the bypass stream to the mass flow rate entering the core. A 10:1 bypass ratio, for example, means that 10 kg of air passes through the bypass duct for every 1 kg of air passing through the core.

<span class="mw-page-title-main">Pratt & Whitney PW6000</span> Turbofan aircraft engine

The Pratt & Whitney PW6000 is a high-bypass turbofan jet engine designed for the Airbus A318 with a design thrust range of 18,000–24,000 lbf (80–107 kN).

<span class="mw-page-title-main">IAE V2500</span> High-bypass turbofan engine

The IAE V2500 is a two-shaft high-bypass turbofan engine built by International Aero Engines (IAE) which powers the Airbus A320 family, the McDonnell Douglas MD-90, and the Embraer C-390 Millennium.

<span class="mw-page-title-main">Europrop TP400</span> Military turboprop engine

The Europrop International TP400-D6 is an 11,000 shp (8,200 kW) powerplant, developed and produced by Europrop International for the Airbus A400M Atlas military transport aircraft. The TP400 is the most powerful turboprop in service using a single propeller; only the Kuznetsov NK-12 from Russia and Progress D-27 from Ukraine, using contra-rotating propellers, is larger.

<span class="mw-page-title-main">Rolls-Royce BR700</span> Turbofan aircraft engine

The Rolls-Royce BR700 is a family of turbofan engines for regional jets and corporate jets. It is manufactured in Dahlewitz, Germany, by Rolls-Royce Deutschland: this was initially a joint venture of BMW and Rolls-Royce plc established in 1990 to develop this engine. The BR710 first ran in 1995. The United States military designation for the BR725 variant is F130.

<span class="mw-page-title-main">Rolls-Royce RB.183 Tay</span> Medium-bypass turbofan aircraft engine

The Rolls-Royce RB.183 Tay is a medium-bypass turbofan engine, developed from the RB.183 Mk 555 Spey core and using a fan scaled directly from the Rolls-Royce RB.211-535E4 to produce versions with a bypass ratio of 3.1:1 or greater. The IP compressor and LP turbine were designed using technology from the RB.211 programme. The engine was first run in August 1984. The Tay 650 had a new HP turbine which incorporated new technology which had been proven with the RB.211-535E4. This engine also had a new combustor for improved durability. The Tay family is used on a number of airliners and larger business jets, including the Gulfstream IV family, Fokker 70 and Fokker 100, with a later version being used to re-engine Boeing 727-100s.

IAE International Aero Engines AG is a Zürich-registered joint venture aeroengine manufacturing company.

A jet engine performs by converting fuel into thrust. How well it performs is an indication of what proportion of its fuel goes to waste. It transfers heat from burning fuel to air passing through the engine. In doing so it produces thrust work when propelling a vehicle but a lot of the fuel is wasted and only appears as heat. Propulsion engineers aim to minimize the degradation of fuel energy into unusable thermal energy. Increased emphasis on performance improvements for commercial airliners came in the 1970s from the rising cost of fuel.

<span class="mw-page-title-main">Rolls-Royce/SNECMA M45H</span> 1970s British/French turbofan aircraft engine

The Rolls-Royce/SNECMA M45H is an Anglo-French medium bypass ratio turbofan produced specifically for the twin-engined VFW-Fokker 614 aircraft in the early 1970s.

<span class="mw-page-title-main">Garrett TFE731</span> Turbofan aircraft engine

The Garrett TFE731 is a family of geared turbofan engines commonly used on business jet aircraft. Garrett AiResearch originally designed and built the engine, which due to mergers was later produced by AlliedSignal and now Honeywell Aerospace.

<span class="mw-page-title-main">Pratt & Whitney PW1000G</span> Geared turbofan engine produced beginning 2007

The Pratt & Whitney PW1000G family, also known as the GTF, is a family of high-bypass geared turbofan produced by Pratt & Whitney. Following years of development and testing on various demonstrators, the program officially launched in 2008 with the PW1200G destined for the Mitsubishi SpaceJet. The first successful flight test occurred later that year. The PW1500G variant, designed for the Airbus A220, became the first certified engine in 2013. The program cost is estimated at $10 billion.

<span class="mw-page-title-main">Lycoming ALF 502</span> High-bypass turbofan aircraft engine

The Lycoming ALF 502/LF 507 is a geared turbofan engine produced by Lycoming Engines, AlliedSignal, and then Honeywell Aerospace. The U.S. military designation for the ALF 502 is YF102.

<span class="mw-page-title-main">Pratt & Whitney Canada PW800</span> Turbofan engine

The Pratt & Whitney Canada PW800 is a series of turbofan engines in the 10,000–20,000 lbf (44–89 kN) thrust class, manufactured by Pratt & Whitney Canada. Intended for the regional jet and business jet market, the gear-less PW800 shares a common core with the larger, geared PW1000G. The first variants were certified on February 15, 2015, to power the new Gulfstream G500/G600. After that it has been certified also for the Dassault Falcon 6X in 2021.

<span class="mw-page-title-main">Accessory drive</span> Gas turbine gearbox

The accessory drive is a gearbox that forms part of a gas turbine engine. Although not part of the engine's core, it drives the accessories – such as generators, pumps for fuel and lubrication oil, air compressors, hydraulic pumps and engine starters – that are otherwise essential for the operation of the engine or the aircraft on which it is mounted. Accessory drives on large engines handle between 400–500 hp.

<span class="mw-page-title-main">Rolls-Royce RB.203 Trent</span> 1960s British turbofan aircraft engine

The Rolls-Royce RB.203 Trent was a British medium-bypass turbofan engine of around 10,000lb thrust designed for production in the late 1960s, bearing no relation to the earlier Rolls-Royce RB.50 Trent turboprop or the later high-bypass Rolls-Royce Trent turbofan.

The Turbomeca Aspin was a small French turbofan engine produced by Turbomeca in the early 1950s. This geared turbofan design was the first turbofan to fly, powering the Fouga Gemeaux test-bed aircraft on 2 January 1952.

The IAE V2500SF SuperFan was a design study for a high-bypass geared turbofan derived from the IAE V2500. It was offered as the primary engine option for the Airbus A340-200 and 300 in January 1987. Although several customers signed preliminary contracts for this variant, the International Aero Engines board decided in April 1987 to stop the development of the SuperFan, which forced Airbus to partly re-design the A340.

A variable pitch fan is similar in concept to that of a variable-pitch propeller and involves progressively reducing the pitch of the fan on a turbofan as the engine is throttled. Although variable pitch fans are used in some industrial applications, the focus of this article is on their use in turbofan engines. No production engine uses such a feature; however, it will likely be required on at least some of the next generation of high bypass ratio turbofans.

Advanced technology engine is a turbine engine that allows different turbines to spin at different, individually optimum speeds, instead of at one speed for all. It became common in the 21st century. It emerged on larger airplanes, before finding other applications.

References

Notes

  1. "More Efficient Jet Engine Gets in Gear". TechnologyReview.com.
  2. "Buzz-Saw Noise & Nonlinear Acoustics - Engineering and the Environment". www.southampton.ac.uk. University of Southampton. Retrieved 27 October 2017.
  3. El-Sayed, Ahmed F. (May 25, 2016). Fundamentals of Aircraft and Rocket Propulsion. Springer. ISBN   978-1-4471-6796-9 via Google Books.
  4. Lewis Krauskopf (Sep 15, 2014). "GE exec says avoided geared design in jet engine battle with Pratt". Reuters.
  5. Joe Anselmo (2023-05-11). "Podcast: Explaining Pratt & Whitney's Durability Problem". Aviation Week. Retrieved 2023-06-19.
  6. Rolls-Royce plc. "The sustainable solution for decades to come" . Retrieved 2023-11-23.
  7. Ben Sampson (1 September 2021). "Rolls-Royce Ultrafan engine's power gearbox breaks aerospace world record". Aerospace Testing International. Retrieved 2023-11-23.

Bibliography