Blenko Glass Company began producing flat glass in 1922, but did not produce glassware until 1930. The company was founded by William John Blenko, who learned glassmaking in England. Blenko was a chemist who could produce hundreds of colors of glass, and he used his skills to produce antique flat glass that was used to make stained glass windows. During the 1920s, his glass company was named Eureka Art Glass Company, and it manufactured flat glass in Milton, West Virginia.
In late 1929, the United States began an economic depression that became known as the Great Depression. The company experienced a sharp drop in demand for antique flat glass, but survived by adding glassware to its product portfolio. In 1930, the Eureka Art Glass Company changed its name to Blenko Glass Company. During the 1940s, the company began a practice of hiring glass designers who helped the company establish a reputation for contemporary art glass. By 1995, 70 percent of the company's business was glassware such as bottles, vases, and lamps. The remaining 30 percent was the original antique flat glass.
Today (2024), the company's focus is collectible glassware. Glassmaking still involves methods common in the late 19th century. The glass is hand blown by a human glassblower instead of the glassblowing machine invented in the early 20th century. In some cases, the product is reheated in another furnace for additional shaping. A finisher finalizes the product, which can include cutting the glass. The final product is gradually cooled on conveyor that is hot on the starting point and room-temperature at the end. Products are manually inspected before they are made ready for sale.
The founder of Blenko Glass Company, William John Blenko (1854–1933), learned glassmaking at a bottle works in England. He began working at the plant at the age of 10. [1] Educated as a chemist, he learned to make antique sheet glass that had the look of stained glass windows from Medieval times. [2] Eventually he was exporting antique flat glass to the United States. [3] Blenko had the ability to produce various colors of glass, and his glass was used in stained glass windows. [4] He came to the United States in 1893 to start a glass works in Indiana. [1] The Indiana works failed after about 10 years, and Blenko had two more failures in Pennsylvania and West Virginia. [5] His fourth try began producing in 1922, and he named this firm Eureka Art Glass Company. This company is located in Milton, West Virginia. [6]
In late 1929, the Great Depression began in the United States, and few stained glass studios could afford to buy stained glass while construction of new buildings was almost nonexistent. [4] Eureka Art Glass survived by adding glassware to its line of products, which was a change advocated by Blenko's son William Henry Blenko (1897–1969). The company hired two Swedish-American glassmakers to train its workforce to make glassware, and its products were originally sold by a firm known for importing Italian luxury goods. [4] In August 1930, the company changed its name from Eureka Art Glass to Blenko Glass Company. [4] The Italian goods importer, Carbone and Sons, sold Blenko glassware under the name of "Kenova" glass, which it said was manufactured in West Virginia by foreign craftsmen. [2] Blenko also sold glassware directly from its factory, and continued to produce glass for stained glass windows. [7] By the mid-1930s, Blenko glassware was for sale in department stores such as Macy's, Lazarus, and Neiman Marcus. [4]
In 1947, the company hired Winslow Anderson as a full-time designer. This began its use of glassware designers, which enabled it to gain a reputation as a leader in contemporary glassware. [8] During the 1950s, the company employed over 100 people, produced about 280 types of glassware, produced flat glass, and could make about 1,000 different tints. [9] By 1995, Blenko's business was 70 percent glassware and 30 percent flat glass. [10] Its glassware was sold through Sharper Image and department stores such as Bloomingdale's and Nordstrom. [11] In the 21st century, the company survived the difficult periods of the Great Recession and COVID-19 pandemic. [12] By this time the company focused on a different method for selling its glassware. Instead of relying on department stores and small gift shops, internet sales and merchandisers that sold via the internet became the most important way to sell products. [13] In 2024, the company still produced glassware at its West Virginia glass works, and it still used 19th century production methods. [14]
Glass is made by starting with a batch of ingredients, melting it, forming the glass product, and gradually cooling it. [15] The batch of ingredients is dominated by sand, which contains silica. [16] Other ingredients such as soda ash, potash, lime, and recycled glass (cullet) are added. [17] Additional ingredients may be added to color the glass. For example, an oxide of cobalt is used to make glass blue. [18] The batch is placed inside a pot or tank that is heated by a furnace. A 2004 description of the Blenko melting process said the batch is heated to about 2600 °F (1427 °C), and cooked for about 24 hours. Then the mixture is cooled to between 2000 °F (1093 °C) and 2300 °F (1260 °C), making it ready to be blown and shaped. [19] Final glass products must be cooled gradually (annealed), or they will break. [20] A conveyor oven called a lehr, hot at the beginning of the conveyor and room-temperature at the end, is used for annealing. [21]
Glassware making at Blenko Glass Company is done using centuries-old processes, with all products handmade. During the 1950s, there were typically ten glassware production teams consisting of six or seven people led by the glassblower. [22] Glassware production begins with a gatherer collecting a "gob" of molten glass from a furnace using a blowpipe. [15] The blowpipe is given to a glassblower who blows into the pipe to shape the glass. The shaping is assisted by the use of tools, and some glass is blown into a mold. In some cases, separate gobs of glass (such as handles) may be added to the main piece. The glass can be reheated in a small furnace called a "glory hole" that makes it easier to modify the glass. Final shaping is done by a finisher who may cut off pieces of glass. The final product is annealed on the lehr. After the glass has cooled on the lehr, the product is inspected, packaged, and shipped. [15]
Flat glass making at Blenko utilized the hand–blown cylinder glass method that was common in the 1880s. [23] During the first quarter of the 20th century, many other flat glass makers replaced well-paid human glassblowers with the Lubbers glassblowing machine. A few years later, the entire process was changed and became more automated. [24] [Note 1] Blenko did not update its method for making flat glass. Its process remained similar to its glassware methodology, but less shaping was needed. After the gatherer retrieved a gob of glass, the glassblower blew a hollow cylinder into a mold. The cylinder was annealed and then cut on both ends. A cut was then made lengthwise on the cylinder and it was placed in a reheating furnace where the cylinder opens and flattens. The glass was then annealed once again. [15]
Blowing the cylinder into a mold is not a normal part of the cylinder method. William J. Blenko received a patent on his process of using an unpolished mold to make the flat glass uniform in size and giving it an appearance that suggests it is old. The patent was called "Art Glass and Method of Making the Same". He filed for the patent on February 26, 1924, and it was granted on May 4, 1926. [27] In the illustration accompanying Blenko's patent, one can see a drawing of the inside of a mold in Figure 1. A gob of molten glass attached to a blowpipe is inserted into the mold in Figure 2. The glassblower blows the gob of glass into cylinder inside the mold, and the mold with the glass cylinder inside can be seen in Figure 3. In Figure 4, the ends of the cylinder have been cut off, and the remains of the cylinder was sliced lengthwise. Figure 5 shows the flat glass after it had been flattened and annealed. Each sheet is uniform in size. [27]
Then, in 1913, a 4 per cent tariff reduction on imported glass shrank an important share of the market, forcing Blenko to close his shop.
Distinctive and different....;
The work of this art glass company has been used in some of the greatest churches and cathedrals in this country and abroad.
...Blenko Glass Co., which is one of the nation's leading producers of fine quality handmade glassware and antique stained glass for church and cathedral windows.;
Exquisite glass products from the Blenko Glass Co. plant have made Milton world-famous....
About 30 percent of Blenko's business is hand-blown panes; the rest is specialty glassware....
...markets its pieces through Nordstrom's, Bloomingdale's and Sharper Image.
A historic West Virginia glassmaker is celebrating its economic recovery....;
Blenko Glass Company would partner with a West Virginia artist on immortalizing the mythical Flatwoods Monster, Big Foot's Appalachian cousin....
...Blenko will probably keep around 10 furnaces....
A growing tourist attraction in West Virginia....
The mixture is then placed into an oven, heated....
An important tourist attraction in West Virginia....
A growing tourist attraction in West Virginia....;
Invention of John H. Lubbers Is a New Marvel...
Glassblowing is a glassforming technique that involves inflating molten glass into a bubble with the aid of a blowpipe. A person who blows glass is called a glassblower, glassmith, or gaffer. A lampworker manipulates glass with the use of a torch on a smaller scale, such as in producing precision laboratory glassware out of borosilicate glass.
Venetian glass is glassware made in Venice, typically on the island of Murano near the city. Traditionally it is made with a soda–lime "metal" and is typically elaborately decorated, with various "hot" glass-forming techniques, as well as gilding, enamel, or engraving. Production has been concentrated on the Venetian island of Murano since the 13th century. Today Murano is known for its art glass, but it has a long history of innovations in glassmaking in addition to its artistic fame—and was Europe's major center for luxury glass from the High Middle Ages to the Italian Renaissance. During the 15th century, Murano glassmakers created cristallo—which was almost transparent and considered the finest glass in the world. Murano glassmakers also developed a white-colored glass that looked like porcelain. They later became Europe's finest makers of mirrors.
A glass bottle is a bottle made from glass. Glass bottles can vary in size considerably, but are most commonly found in sizes ranging between about 200 millilitres and 1.5 litres. Common uses for glass bottles include food condiments, soda, liquor, cosmetics, pickling and preservatives; they are occasionally also notably used for the informal distribution of notes. These types of bottles are utilitarian and serve a purpose in commercial industries.
Cylinder blown sheet is a type of hand-blown window glass. It is created with a similar process to broad sheet, but with the use of larger cylinders. In this manufacturing process glass is blown into a cylindrical shape by a glass blower. The ends of the cylinder are cut off and a cut is made down the side of the cylinder. The cut cylinder is then placed in an oven where the cylinder unrolls into a flat glass sheet. Blenko Glass Company used this method to make flat glass during the 20th century, but it used a process patented by William Blenko that used molds for the cylinder to enable consistency in the size of the glass. In Blenko's case, slight imperfections were desired for the purpose of giving the flat glass the appearance of antique glass.
Blenko Glass Company, located in Milton, West Virginia, makes hand-blown glass.
In glassblowing, cane refers to rods of glass with color; these rods can be simple, containing a single color, or they can be complex and contain strands of one or several colors in pattern. Caneworking refers to the process of making cane, and also to the use of pieces of cane, lengthwise, in the blowing process to add intricate, often spiral, patterns and stripes to vessels or other blown glass objects. Cane is also used to make murrine, thin discs cut from the cane in cross-section that are also added to blown or hot-worked objects. A particular form of murrine glasswork is millefiori, in which many murrine with a flower-like or star-shaped cross-section are included in a blown glass piece.
Glass production involves two main methods – the float glass process that produces sheet glass, and glassblowing that produces bottles and other containers. It has been done in a variety of ways during the history of glass.
The Fostoria Glass Company was a manufacturer of pressed, blown and hand-molded glassware and tableware. It began operations in Fostoria, Ohio, on December 15, 1887, on land donated by the townspeople. The new company was formed by men from West Virginia who were experienced in the glassmaking business. They started their company in northwest Ohio to take advantage of newly discovered natural gas that was an ideal fuel for glassmaking. Numerous other businesses were also started in the area, and collectively they depleted the natural gas supply. Fuel shortages caused the company to move to Moundsville, West Virginia, in 1891.
A glossary of terms used in glass art
Seneca Glass Company was a glass manufacturer that began in Fostoria, Ohio, in 1891. At one time it was the largest manufacturer of blown tumblers in the United States. The company was also known for its high-quality lead (crystal) stemware, which was hand-made for nearly a century. Customers included Eleanor Roosevelt and Lyndon B. Johnson, and retailers such as Marshall Field and Company, Neiman Marcus, and Tiffany's.
Early glassmaking in the United States began in Colonial America in 1608 at the Colony of Virginia near Jamestown, believed to be the first industrial facility in what would later become the United States. For centuries, glassmaking procedures, techniques, and recipes were kept secret, with countries actively preventing glassmaking knowledge from spreading beyond their borders. German workers with glassmaking knowledge, described as Dutchmen, along with Polish glass workers, were brought to Colonial America to begin operations. Although glass was made at Jamestown, production was soon suspended because of strife in the colony. A second attempt at Jamestown also failed.
J. H. Hobbs, Brockunier and Company was one of the largest and best-known manufacturers of glass in the United States during the 19th century. Its products were distributed worldwide. The company is responsible for one of the greatest innovations in American glassmaking—an improved formula for lime glass that enabled American glass manufacturers to produce high-quality glass at a lower cost. The firm also developed talented glassmakers that started glass factories in Ohio and Indiana.
Indiana Glass Company was an American company that manufactured pressed, blown and hand-molded glassware and tableware for almost 100 years. Predecessors to the company began operations in Dunkirk, Indiana, in 1896 and 1904, when East Central Indiana experienced the Indiana gas boom. The company started in 1907, when a group of investors led by Frank W. Merry formed a company to buy the Dunkirk glass plant that belonged to the bankrupt National Glass Company. National Glass was a trust for glass tableware that originally owned 19 glass factories including the plant in Dunkirk. National Glass went bankrupt in 1907, and its assets were sold in late 1908.
The Fostoria Shade and Lamp Company was the largest manufacturer of glass lamps in the United States during the early 1890s. It began operations in Fostoria, Ohio, on May 17, 1890. The plant was run by Nicholas Kopp Jr., a former chemist at Hobbs, Brockunier and Company in West Virginia. Kopp achieved fame for his many glass designs and formulas for various colors of glass, and he is the discoverer of the American formula for selenium-based ruby glass. The company's products were very popular, and it was able to make significant profits early in its existence. In addition to lamps and shades for home lighting, the company also made novelties such as salt shakers.
Mambourg Glass Company was a window glass manufacturer that began production on October 26, 1887. The company was the first of thirteen glass manufacturers located in Fostoria, Ohio, in the United States, during northwest Ohio's gas boom. The plant was managed by Leopold Mambourg, a Belgian immigrant and experienced glassmaker. Much of the company's work force was also from Belgium. Former Ohio governor Charles Foster was president of the company and a major financial backer. He was also a major investor in other businesses and two additional Fostoria window glass companies: the Calcine Glass Company and the Crocker Glass Company. Mambourg was the chief operating officer for all three of Foster's window glass companies.
18th century glassmaking in the United States began before the country existed. During the previous century, several attempts were made to produce glass, but none were long-lived. By 1700, it is thought that little or no glass was being produced in the British colonies that would eventually become the United States. The first American glass factory operated with long–term success was started by Caspar Wistar in 1745—although two glass works in New Amsterdam that operated in the previous century deserve honorable mention. Wistar's glass works was located in the English colony known as the Province of New Jersey. In the southeastern portion of the Province of Pennsylvania, Henry Stiegel was the first American producer of high–quality glassware known as crystal. Stiegel's first glass works began in 1763, and his better quality glassmaking began in 1769. In the United States, the first use of coal as a fuel for glassmaking furnaces is believed to have started in 1794 at a short-lived factory on the Schuylkill River near Philadelphia. In 1797 Pittsburgh's O'Hara and Craig glass works was also powered by coal, and it contributed to the eventual establishment of Pittsburgh as a leading glassmaking center in the 19th century.
Indigo Blue Seaform with Red Lip Wraps is a blown glass sculpture by Dale Chihuly. It was completed in 1997 and is currently located in Central Library at Vanderbilt University in Nashville, Tennessee. The glass features striations, swirls, and a translucency that mimics the natural beauty of underwater environments.
Very few 19th Century glassmaking innovations in the United States happened at the beginning of the century. Only ten glass manufacturers are thought to have been operating in 1800. High-quality glassware was imported from England, and glassmaking knowledge was kept secret. England controlled a key ingredient for producing high–quality glassware and kept its price high—making it difficult for American glass manufacturers to compete price-wise. European glassmakers with the knowledge to produce high–quality glassware were, in some cases, smuggled to the United States. Eventually the American glass industry grew, and the second half of the century saw numerous innovations.
19th century glass categories in the United States include types of glass and decoration methods for glass. A simplified category version appropriate at the beginning of the century is glassware, bottles, and windows. As the century progressed, glass production became more complex and made necessary more categories and subcategories. An 1884 United States government report used glassware, bottles, windows, and plate glass as major categories—although plate glass accounted for only four percent of the value of all glass made.
19th century glassmaking in the United States started slowly with less than a dozen glass factories operating. Much of the nation's better quality glass was imported, and English glassmakers had a monopoly on major ingredients for high–quality glass such as good–quality sand and red lead. A tariff and the War of 1812 added to the difficulties of making crystal glass in America. After the war, English glassmakers began dumping low priced glassware in the United States, which caused some glass works to go out of business. A protective tariff and the ingenuity of Boston businessman Deming Jarves helped revive the domestic glass industry.