HDPE pipe

Last updated

HDPE pipe is a type of flexible plastic pipe used to transfer fluids and gases. It is often employed for replacing aging concrete or steel main pipelines. Constructed from the thermoplastic HDPE (high-density polyethylene), it has low permeability and robust molecular bonding, making it suitable for high-pressure pipelines. HDPE pipe is often used for water mains, gas mains, [1] sewer mains, slurry transfer lines, rural irrigation, fire-suppression system supply lines, electrical and communication conduits, and stormwater and drainage pipes. [2] [3]

Contents

Attributes

HDPE communications conduit pipe being installed by directional drilling in Perth, Western Australia Acu-Tech HDPE Pipe being installed by directional drilling.jpg
HDPE communications conduit pipe being installed by directional drilling in Perth, Western Australia

HDPE is resistant to many environmental factors and has applications where cheap but durable fluid piping systems are required.

HDPE pipe can be joined by butt welding, electrofusion welding, socket welding, or extrusion welding. These joints heat the pipe during the joining process to create a completely homogeneous joint without the need for additional seals or jointing compounds, reducing the likelihood of failure or negative environmental effects. HDPE is less likely than PVC pipe to have problems with root intrusion and provides integrity for the pipeline, even when installed in unstable soils.[ citation needed ]

Due to the fusion welding system, HDPE pipe does not need any additional supports around joints. This also allows for safer excavation close to the pipeline in the future, which is particularly important for high-pressure gas pipelines. HDPE pipe is highly durable and flexible even at lower ambient temperatures, enabling bends in the pipe system to be created with relative ease. Due to its high impact resistance and flexibility, HDPE pipe is well-suited for installation in dynamic soils, including those in earthquake-prone areas. HDPE has been considered to be cost-effective due to its versatility in installation and reduced need for maintenance.[ citation needed ]

Because food-grade polyethylene virgin material is used to fabricate HDPE pipes, they are safe for the transfer of drinking water. HDPE is resistant to many chemicals, facilitating its use in process plants or in corrosive or acidic environments without use of protective coatings or galvanization. As HDPE has a lower thermal conductivity than many metals it can maintain more uniform temperatures than metal pipes when carrying fluids, which reduces the need for insulation around a pipeline. [4]

Freshly extruded HDPE Pipe Freshly Extruded 800mm HDPE Pipe at Acu-Tech Piping Systems.png
Freshly extruded HDPE Pipe

Manufacturing

To make lengths of HDPE pipe, polyethylene raw material is dried, heated to ~180 °C (356 °F), and extruded through a die.

Polyethylene pipe is usually black due to the addition of 3-5% of carbon black to the clear polyethylene material, which adds UV light resistance to the finished pipe. To create striped HDPE pipe a different die is used, containing small channels that the colored material runs through just before it is pushed through the die. Co-extruded, or co-ex HDPE pipe has an extra 'skin' of color around the black HDPE pipe, allowing the pipe to be colored on the outside for the identification of thermal cooling requirements.

After coming through the die the pipe is cooled by submerging in or spraying with water. The rate of cooling is carefully controlled to avoid deformation of the extruded pipe. Once cooled, a laser or powder printer prints the size, type, date, and manufacturer's name on the side of the pipe. It is then cut by a saw cutter or coiled into longer lengths on a coiler.

HDPE pipe with blue stripes Hdpe pipe with blue strips.jpg
HDPE pipe with blue stripes

Longevity

HDPE piping is estimated to last 50 years. However, technical white papers written by the Plastics Industry Pipe Association assert that HDPE pipe systems can be reasonably expected to last up to, or over 100 years. [5]

Related Research Articles

<span class="mw-page-title-main">Plumbing</span> Systems for conveying fluids

Plumbing is any system that conveys fluids for a wide range of applications. Plumbing uses pipes, valves, plumbing fixtures, tanks, and other apparatuses to convey fluids. Heating and cooling (HVAC), waste removal, and potable water delivery are among the most common uses for plumbing, but it is not limited to these applications. The word derives from the Latin for lead, plumbum, as the first effective pipes used in the Roman era were lead pipes.

<span class="mw-page-title-main">Polyethylene</span> Most common thermoplastic polymer

Polyethylene or polythene (abbreviated PE; IUPAC name polyethene or poly(methylene)) is the most commonly produced plastic. It is a polymer, primarily used for packaging (plastic bags, plastic films, geomembranes and containers including bottles, etc.). As of 2017, over 100 million tonnes of polyethylene resins are being produced annually, accounting for 34% of the total plastics market.

<span class="mw-page-title-main">Thermoplastic</span> Plastic that softens with heat and hardens on cooling

A thermoplastic, or thermosoftening plastic, is any plastic polymer material that becomes pliable or moldable at a certain elevated temperature and solidifies upon cooling.

<span class="mw-page-title-main">Polypropylene</span> Thermoplastic polymer

Polypropylene (PP), also known as polypropene, is a thermoplastic polymer used in a wide variety of applications. It is produced via chain-growth polymerization from the monomer propylene.

<span class="mw-page-title-main">Heat pipe</span> Heat-transfer device that employs phase transition

A heat pipe is a heat-transfer device that employs phase transition to transfer heat between two solid interfaces.

<span class="mw-page-title-main">Piping</span> System of pipes used to transport fluids

Within industry, piping is a system of pipes used to convey fluids from one location to another. The engineering discipline of piping design studies the efficient transport of fluid.

<span class="mw-page-title-main">High-density polyethylene</span> Class of polyethylenes

High-density polyethylene (HDPE) or polyethylene high-density (PEHD) is a thermoplastic polymer produced from the monomer ethylene. It is sometimes called "alkathene" or "polythene" when used for HDPE pipes. With a high strength-to-density ratio, HDPE is used in the production of plastic bottles, corrosion-resistant piping, geomembranes and plastic lumber. HDPE is commonly recycled, and has the number "2" as its resin identification code.

Cross-linked polyethylene, commonly abbreviated PEX, XPE or XLPE, is a form of polyethylene with cross-links. It is used predominantly in building services pipework systems, hydronic radiant heating and cooling systems, domestic water piping, insulation for high tension electrical cables, and baby play mats. It is also used for natural gas and offshore oil applications, chemical transportation, and transportation of sewage and slurries. PEX is an alternative to polyvinyl chloride (PVC), chlorinated polyvinyl chloride (CPVC) or copper tubing for use as residential water pipes.

<span class="mw-page-title-main">Pipe (fluid conveyance)</span> Tubular section or hollow cylinder

A pipe is a tubular section or hollow cylinder, usually but not necessarily of circular cross-section, used mainly to convey substances which can flow — liquids and gases (fluids), slurries, powders and masses of small solids. It can also be used for structural applications; hollow pipe is far stiffer per unit weight than solid members.

<span class="mw-page-title-main">Electrofusion</span>

Electrofusion is a method of joining MDPE, HDPE and other plastic pipes using special fittings that have built-in electric heating elements which are used to weld the joint together.

<span class="mw-page-title-main">Piping and plumbing fitting</span> Connecting pieces in pipe systems

A fitting or adapter is used in pipe systems to connect sections of pipe or tube, adapt to different sizes or shapes, and for other purposes such as regulating fluid flow. These fittings are used in plumbing to manipulate the conveyance of fluids such as water for potatory, irrigational, sanitary, and refrigerative purposes, gas, petroleum, liquid waste, or any other liquid or gaseous substances required in domestic or commercial environments, within a system of pipes or tubes, connected by various methods, as dictated by the material of which these are made, the material being conveyed, and the particular environmental context in which they will be used, such as soldering, mortaring, caulking, Plastic welding, welding, friction fittings, threaded fittings, and compression fittings.

Polybutylene (polybutene-1, poly(1-butene), PB-1) is a polyolefin or saturated polymer with the chemical formula (CH2CH(Et))n. Not be confused with polybutene, PB-1 is mainly used in piping.

<span class="mw-page-title-main">Plastic pipework</span> Tubular section or hollow cylinder made of plastic

Plastic pipe is a tubular section, or hollow cylinder, made of plastic. It is usually, but not necessarily, of circular cross-section, used mainly to convey substances which can flow—liquids and gases (fluids), slurries, powders and masses of small solids. It can also be used for structural applications; hollow pipes are far stiffer per unit weight than solid members.

<span class="mw-page-title-main">Heat fusion</span>

Heat fusion is a welding process used to join two different pieces of a thermoplastic. This process involves heating both pieces simultaneously and pressing them together. The two pieces then cool together and form a permanent bond. When done properly, the two pieces become indistinguishable from each other. Dissimilar plastics can result in improper bonding.

<span class="mw-page-title-main">Ductile iron pipe</span> Pipe made of ductile cast iron

Ductile iron pipe is pipe made of ductile cast iron commonly used for potable water transmission and distribution. This type of pipe is a direct development of earlier cast iron pipe, which it has superseded.

<span class="mw-page-title-main">Twinwall plastic</span>

Twin-wall plastic, specifically twin-wall polycarbonate, is an extruded multi-wall polymer product created for applications where its strength, thermally insulative properties, and moderate cost are ideal. Polycarbonate, which is most commonly formed through the reaction of Bisphenol A and Carbonyl Chloride, is an extremely versatile material. It is significantly lighter than glass, while managing to be stronger, more flexible, and more impact resistant. Twin-wall polycarbonate is used most commonly for green houses, where it can support itself in a structurally sound configuration, limit the amount of UV light due to its nominal translucence, and can withstand the rigors of daily abuse in an outdoor environment. The stagnant air in the cellular space between sheets provides insulation, and additional cell layers can be extruded to enhance insulative properties at the cost of light transmission.

Hot plate welding, also called heated tool welding, is a thermal welding technique for joining thermoplastics. A heated tool is placed against or near the two surfaces to be joined in order to melt them. Then, the heat source is removed, and the surfaces are brought together under pressure. Hot plate welding has relatively long cycle times, ranging from 10 seconds to minutes, compared to vibration or ultrasonic welding. However, its simplicity and ability to produce strong joints in almost all thermoplastics make it widely used in mass production and for large structures, like large-diameter plastic pipes. Different inspection techniques are implemented in order to identify various discontinuities or cracks.

Plastic is the generic name for a family of synthetic materials derived from petrochemicals. It is often product of two or more components.

Electrofusion welding is a form of resistive implant welding used to join pipes. A fitting with implanted metal coils is placed around two ends of pipes to be joined, and current is passed through the coils. Resistive heating of the coils melts small amounts of the pipe and fitting, and upon solidification, a joint is formed. It is most commonly used to join polyethylene (PE) and polypropylene (PP) pipes. Electrofusion welding is the most common welding technique for joining PE pipes. Because of the consistency of the electrofusion welding process in creating strong joints, it is commonly employed for the construction and repair of gas-carrying pipelines. The development of the joint strength is affected by several process parameters, and a consistent joining procedure is necessary for the creation of strong joints.

A variety of non-destructive examination (NDE) techniques are available for inspecting plastic welds. Many of these techniques are similar to the ones used for inspecting metal welds. Traditional techniques include visual testing, radiography, and various ultrasonic techniques. Advanced ultrasonic techniques such as time of flight diffraction (TOFD) and phased-array ultrasonics (PAUT) are being increasingly studied and used for inspecting plastic pipeline welds. Research in the use of optical coherence tomography (OCT) and microwave reflectrometry has also been conducted.

References

  1. Stahmer (2008). "PIPA Technical Paper on Polyethylene used for Gas Pipe Material" (PDF). Plastics Industry Pipe Association of Australia.
  2. "HDPE". Plastics Pipe Institute. Retrieved 2023-11-22.
  3. Ireland, Beck (1 September 2009). "Fast, Cheap, and Out of Control?". Electrical Construction & Maintenance. Endeavor Business Media.
  4. "Chapter 8: Above-Ground Applications for PE Pipe". Handbook of Polyethylene Pipe (2nd ed.). CLVR Company. 2012. ISBN   9781952632006.
  5. "Life Expectancy for Plastics Pipes" (PDF). Plastics Industry Pipe Association of Australia Ltd. 2018.