James C. Stevens

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James Carl Stevens
Jim Stevens.jpg
BornJuly 27, 1953
Nationality American
Alma mater The College of Wooster (B.A. in Chemistry, 1975)
Ohio State University (Ph.D. in inorganic chemistry, 1979)
Known forThe discovery and commercialization of a number of significant families of polymers in widespread commercial use today.
Awards Perkin Medal (2006)
US National Inventor of the Year (1994)
Election to the US National Academy of Engineering (2011)
Scientific career
FieldsAmerican Industrial Chemist
Institutions The Dow Chemical Company
Thesis Synthetic and Physical Inorganic chemistry of monomeric molecular oxygen complexes (1979)
Doctoral advisor Daryle Busch

James Carl Stevens (born July 27, 1953), a chemist, was the first Distinguished Fellow, at the Dow Chemical Company, retiring in January 2015. His area of expertise is organometallic chemistry and his primary field of research is in the area of polyolefin catalysis, particularly in the area of polyethylene, polypropylene, ethylene/styrene copolymers, and the combinatorial discovery of organometallic single-site catalysts. Stevens major contributions have come in the discovery and commercial implementation of single-site polyolefin catalysts. He invented and led the commercialization of constrained geometry catalyst for the polymerization of olefins. These have been commercialized by Dow as a number of polymers, elastomers and plostomers.

Contents

Stevens led efforts in the development of photovoltaic materials based on earth abundant elements prior to his retirement. [1]

Education

Born in Miami Springs, Florida, Stevens received his bachelor's in chemistry from The College of Wooster in 1975 and his Ph.D. from Ohio State University in 1979 where he studied with Daryle Busch. His thesis topic was Synthetic and Physical Inorganic chemistry of monomeric molecular oxygen complexes. In 2011, Stevens received an Honorary Doctor of Letters from Texas A&M University.

Advancements to chemistry

Stevens is known primarily for the discovery and commercialization of a number of significant families of polymers in widespread commercial use today. This discovery can be found in many forms of consumer products including plastic wine corks; shoe and sneaker insoles; casual plastic footwear (such as Crocs); automobile parts (dashboards, bumpers, hoses, gaskets); food wraps and films like poultry bags; synthetic EPDM rubber, hot melt adhesives and more.

Stevens discovered and led the implementation of many families of new single site catalysts, cocatalysts, and new polymers. [2] His ground-breaking discovery of constrained geometry catalysts (see Constrained geometry complex), single-site catalysts for olefin polymerization, today accounts for the production of over 2 billion pounds of polymers per year. [3] In addition, the exquisite control over molecular structure imparted by these discoveries allows the production of an unprecedented breadth of polymers covering a wide array of applications. In a series of elegant studies, Stevens and his coworkers were able to demonstrate that these catalysts had an unusual ability to incorporate long-chain branches into polyethylene, leading to a new class of highly processable ethylene copolymers (US Patent 5,272,236 (and others)).

Olefin polymerization catalysis is important because polyolefins are the largest volume thermoplastics produced worldwide. Catalyst structure controls polymer microstructure, which ultimately determines macromolecular properties and applications. Ziegler and Natta won the Nobel Prize [4] for the original discoveries in olefin polymerization catalysis. These catalysts are poorly understood, possess a range of activities within a particular batch of catalyst and are limited in terms of precise control of polymer architecture. Homogeneous, molecular-based or “single site” olefin polymerization catalysts have their genesis in the 1950s, with the early discoveries of Breslow and Newberg of Group 4 metallocenes activated with aluminum alkyls. The discoveries of MAO and fluorinated aryl borate cocatalysts reenergized this field, leading to the promise of precise control of molecular architecture for these commercially important polymers.

Stevens was among the first to recognize the potential of combinatorial chemistry and high-throughput screening in the discovery of olefin polymerization catalysts. Stevens’ work here led to an amazing hafnium-based catalyst family (few experts would have believed a hafnium complex would have the needed activity) that enables the polymerization of propylene to isotactic polymers and copolymers in a high temperature solution process. In a series of papers and patents starting in 2002, Stevens, along with colleagues and collaborators, disclosed new catalysts which are non-conventional, counter-intuitive, subtle, and have an unprecedented stereoselectivity along with remarkable high temperature performance. This discovery has led to another family of new propene-based polyolefins and a process for the large-scale production of new thermoplastic and elastomeric materials. The resulting polymers have been commercialized under the VERSIFY tradename.

His group developed a “chain-shuttling” processes in which polyolefin chains are rapidly exchanged between two single-site catalytic centers to create, catalytically for the first time, olefin block copolymers with thousands of polymer chains produced per catalyst molecule. This remarkable advance was described in a Science paper [5] and is the basis for the successful INFUSE polymer line.

Stevens invented or contributed significantly to the commercialization of a large number of commercial products, including AFFINITY™ polyolefin plastomers, ENGAGE™ polyolefin elastomers, ELITE™ enhanced polyethylene resins, NORDEL-MG™ EPDM rubber, NORDEL-IP™ elastomers, Dow XLA-fibers, INDEX™ ethylene/styrene copolymers, VERSIFY™ propylene copolymers, and INFUSE™ Olefin Block Copolymers. He is an inventor on 100 issued US patents, over 1,100 foreign patents, has 18 publications, and is the editor or author of two books.

Awards and achievements

Stevens has been issued over 100 US patents, [6] been featured in 18 scientific publications, [7] and is the editor of one book.

Stevens has received many honors during his career including:

Polymers based on technology he developed have won seven R&D 100 Awards: [17]

INFUSE™ olefin block copolymers also were named the 2012 ICIS Innovation Award Winner [18]

Related Research Articles

A Ziegler–Natta catalyst, named after Karl Ziegler and Giulio Natta, is a catalyst used in the synthesis of polymers of 1-alkenes (alpha-olefins). Two broad classes of Ziegler–Natta catalysts are employed, distinguished by their solubility:

<span class="mw-page-title-main">Petrochemical</span> Chemical product derived from petroleum

Petrochemicals are the chemical products obtained from petroleum by refining. Some chemical compounds made from petroleum are also obtained from other fossil fuels, such as coal or natural gas, or renewable sources such as maize, palm fruit or sugar cane.

<span class="mw-page-title-main">Polyethylene</span> The most common thermoplastic polymer

Polyethylene or polythene (abbreviated PE; IUPAC name polyethene or poly(methylene)) is the most commonly produced plastic. It is a polymer, primarily used for packaging (plastic bags, plastic films, geomembranes and containers including bottles, etc.). As of 2017, over 100 million tonnes of polyethylene resins are being produced annually, accounting for 34% of the total plastics market.

A post-metallocene catalyst is a kind of catalyst for the polymerization of olefins, i.e., the industrial production of some of the most common plastics. "Post-metallocene" refers to a class of homogeneous catalysts that are not metallocenes. This area has attracted much attention because the market for polyethylene, polypropylene, and related copolymers is large. There is a corresponding intense market for new processes as indicated by the fact that, in the US alone, 50,000 patents were issued between 1991-2007 on polyethylene and polypropylene.

In chemistry, homogeneous catalysis is catalysis by a soluble catalyst in a solution. Homogeneous catalysis refers to reactions where the catalyst is in the same phase as the reactants, principally in solution. In contrast, heterogeneous catalysis describes processes where the catalysts and substrate are in distinct phases, typically solid-gas, respectively. The term is used almost exclusively to describe solutions and implies catalysis by organometallic compounds. Homogeneous catalysis is an established technology that continues to evolve. An illustrative major application is the production of acetic acid. Enzymes are examples of homogeneous catalysts.

Coordination polymerisation is a form of polymerization that is catalyzed by transition metal salts and complexes.

A polyolefin is a type of polymer with the general formula (CH2CHR)n where R is an alkyl group. They are usually derived from a small set of simple olefins (alkenes). Dominant in a commercial sense are polyethylene and polypropylene. More specialized polyolefins include polyisobutylene and polymethylpentene. They are all colorless or white oils or solids. Many copolymers are known, such as polybutene, which derives from a mixture of different butene isomers. The name of each polyolefin indicates the olefin from which it is prepared; for example, polyethylene is derived from ethylene, and polymethylpentene is derived from 4-methyl-1-pentene. Polyolefins are not olefins themselves because the double bond of each olefin monomer is opened in order to form the polymer. Monomers having more than one double bond such as butadiene and isoprene yield polymers that contain double bonds (polybutadiene and polyisoprene) and are usually not considered polyolefins. Polyolefins are the foundations of many chemical industries.

<span class="mw-page-title-main">Constrained geometry complex</span>

In organometallic chemistry, a "constrained geometry complex" (CGC) is a kind of catalyst used for the production of polyolefins such as polyethylene and polypropylene. The catalyst was one of the first major departures from metallocene-based catalysts and ushered in much innovation in the development of new plastics.

Thermoplastic olefin, thermoplastic polyolefin (TPO), or olefinic thermoplastic elastomers refer to polymer/filler blends usually consisting of some fraction of a thermoplastic, an elastomer or rubber, and usually a filler.

<span class="mw-page-title-main">Jean-Marie Basset</span> French chemist

Jean-Marie Basset is a French chemist, and is currently the director of KAUST catalysis research center.

<span class="mw-page-title-main">John E. Bercaw</span> American chemist (born 1944)

John E. Bercaw is an American chemist and Centennial Professor of Chemistry, Emeritus at the California Institute of Technology.

<span class="mw-page-title-main">Concurrent tandem catalysis</span>

Concurrent tandem catalysis (CTC) is a technique in chemistry where multiple catalysts produce a product otherwise not accessible by a single catalyst. It is usually practiced as homogeneous catalysis. Scheme 1 illustrates this process. Molecule A enters this catalytic system to produce the comonomer, B, which along with A enters the next catalytic process to produce the final product, P. This one-pot approach can decrease product loss from isolation or purification of intermediates. Reactions with relatively unstable products can be generated as intermediates because they are only transient species and are immediately used in a consecutive reaction.

<span class="mw-page-title-main">Polymer Char</span>

Polymer Char is a company which designs and manufactures instrumentation for polymer analysis.

In polymer chemistry, chain walking (CW) or chain running or chain migration is a mechanism that operates during some alkene polymerization reactions. CW can be also considered as a specific case of intermolecular chain transfer. This reaction gives rise to branched and hyperbranched/dendritic hydrocarbon polymers. This process is also characterized by accurate control of polymer architecture and topology. The extent of CW, displayed in the number of branches formed and positions of branches on the polymers are controlled by the choice of a catalyst. The potential applications of polymers formed by this reaction are diverse, from drug delivery to phase transfer agents, nanomaterials, and catalysis.

A plastomer is a polymer material which combines qualities of elastomers and plastics, such as rubber-like properties with the processing ability of plastic. As such, the word plastomer is a portmanteau of the words plastic and elastomer. Significant plastomers are ethylene-alpha olefin copolymers.

<span class="mw-page-title-main">Charles Goodyear Medal</span> Award

The Charles Goodyear Medal is the highest honor conferred by the American Chemical Society, Rubber Division. Established in 1941, the award is named after Charles Goodyear, the discoverer of vulcanization, and consists of a gold medal, a framed certificate and prize money. The medal honors individuals for "outstanding invention, innovation, or development which has resulted in a significant change or contribution to the nature of the rubber industry". Awardees give a lecture at an ACS Rubber Division meeting, and publish a review of their work in the society's scientific journal Rubber Chemistry and Technology.

<span class="mw-page-title-main">Graft polymer</span> Polymer with a backbone of one composite and random branches of another composite

In polymer chemistry, graft polymers are segmented copolymers with a linear backbone of one composite and randomly distributed branches of another composite. The picture labeled "graft polymer" shows how grafted chains of species B are covalently bonded to polymer species A. Although the side chains are structurally distinct from the main chain, the individual grafted chains may be homopolymers or copolymers. Graft polymers have been synthesized for many decades and are especially used as impact resistant materials, thermoplastic elastomers, compatibilizers, or emulsifiers for the preparation of stable blends or alloys. One of the better-known examples of a graft polymer is a component used in high impact polystyrene, consisting of a polystyrene backbone with polybutadiene grafted chains.

Samuel Emmett Horne Jr. was a research scientist at B. F. Goodrich noted for first synthesizing cis-1,4-polyisoprene, the main polymer contained in natural tree rubber, using Ziegler catalysis. Earlier attempts to produce synthetic rubber from isoprene had been unsuccessful, but in 1955, Horne prepared 98 percent cis-1,4-polyisoprene via the stereospecific polymerization of isoprene. The product of this reaction differs from natural rubber only slightly. It contains a small amount of cis-1,2-polyisoprene, but it is indistinguishable from natural rubber in its physical properties.

Functionalized polyolefins are olefin polymers with polar and nonpolar functionalities attached onto the polymer backbone. There has been an increased interest in functionalizing polyolefins due to their increased usage in everyday life. Polyolefins are virtually ubiquitous in everyday life, from consumer food packaging to biomedical applications; therefore, efforts must be made to study catalytic pathways towards the attachment of various functional groups onto polyolefins in order to affect the material's physical properties.

Herman Pines was a Russian Empire-born American chemist. Born in Łódź—then part of the Russian Empire—he left his hometown as a young man as Jewish quotas and other anti-Jewish practices prevented Jewish students from attending university. After earning a degree in chemical engineering at the École Supérieure de Chimie Industrielle de Lyon in France, he worked at Universal Oil Products from 1930 to 1952. Pines also worked at Northwestern University beginning in 1941, and served from 1953–1970 as the Ipatieff Research Professor of Chemistry and Director of the Ipatieff High Pressure and Catalytic Laboratory.

References

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