This article has multiple issues. Please help improve it or discuss these issues on the talk page . (Learn how and when to remove these messages)
|
A magnetic gear resembles the traditional mechanical gear in geometry and function, using magnets instead of teeth. As two opposing magnets approach each other, they repel; when placed on two rings the magnets will act like teeth. As opposed to conventional hard contact backlash in a spur gear, where a gear may rotate freely until in contact with the next gear, the magnetic gear has a springy backlash. As a result magnetic gears are able to apply pressure no matter the relative angle. Although they provide a motion ratio as a traditional gear, such gears work without touching and are immune to wear of mating surfaces, have no noise, and may slip without damage.
A magnetically coupled gear can be used in a vacuum without lubrication, or operations involving hermetically sealed barriers. This can be an advantage in explosive or otherwise hazardous environments where leaks constitute a real danger.
Magnetic gear systems typically use permanent magnets. They may also use electromagnets for specialized cases including changeable gear ratio. Magnetic gear coupling can be configured in several ways.
Parallel input and output axes, similar to spur gears, have magnetic attraction or repulsion between cogs, such as the north pole magnets on the driving gear attracting the south pole magnets of driven gear or north pole cogs on a driving gear tending to center between north pole cogs of the driven gear. The cogs may be inter meshed to improve coupling.
Another configuration is In-line axes that use "flux coupling". A stationary intermediate ferromagnetic cylinder allows a motion ratio due to the harmonic relationship between the number of poles input compared to output. There is no equivalent mechanical gear system, since the two rotating gears are physically isolated from each other and only interact magnetically.
In addition, there are "cycloidal drive" gears with a gear ratio similar to planetary drives, also called "epicyclic" or "eccentric" gears.
Magnetic gears advantages:
The magnetic gear is a magnetic coupling device that renders a mechanical ratio between two magnetically-coupled devices such that:
A magnetic gear is composed of magnets of the type permanent, electromagnetic or otherwise magnetically induced fields. It consists of two or more elements that are usually rotating but can be linear or curve linear in nature.
The classical gear is defined as a ratio of pole pairs. Where the Pole pairs are magnets N-S and S-N in nature. For the ratio to be affected there must be at least two elements. with Magnetic pole pair pieces.
Such devices were invented by Armstrong, C. G., 1901, “Power Transmitting Device”, U.S. Pat. No. 0,687,292 [1] and developed further from the 1940s [2] [3]
There are four basic magnetic gearing modes.
A defined ratio of magnets on one driving element and one driven element, exactly like normal gears. First order gears can be implemented at angles, and through non-magnetic barriers, because they do not require a coupler component.
Second order magnetic gears use a ratio of magnetic pole pairs between inner and outer magnetic rotors, where the rotor with fewer magnets rotates at a higher rate than the rotor with more magnets. An intermediate ferromagnetic pole "stator" is usually held stationary between the rings, to direct the concentration of the magnetic lines between the high speed rotor and the low speed rotor. The gear ratio between the rotors is the number of magnetic pole pairs on the high speed rotor to the number of magnetic pole pairs on the low speed rotor. Since the number of pole pairs is twice the number of magnets, there must be an even number of magnets on both rotors. The Ferromagnetic stator allows for two alternative modes. The first uses the sum of the number of pole pairs of the two rotors as the number of ferromagnetic stator rods, which will drive the secondary rotor the opposite direction of rotation of the primary. The second mode has the number of stator pieces equal the difference between the pole pair counts of the rotors, which drives the secondary rotor the same direction as the primary. The table below shows the relationship between magnets in the rotors, the number of pairs, the number of iron stator rods, the gear ratio and the output direction for a pair of imaginary motors.
Low Speed Magnets | Low Speed Pairs | High Speed Magnets | High Speed Pairs | Iron Stator Pieces | Gear Ratio | Direction |
---|---|---|---|---|---|---|
20 | 10 | 14 | 7 | 17 | 10:7 | Opposite to input |
20 | 10 | 14 | 7 | 3 | 10:7 | Same as input |
A rotational device, where a mode 2 device is modified to have external field coil(s). The external coils create a harmonic flux when powered with multiple phase AC, which behaves like a variable number of stator rods- thus effecting a variable transmission or variable ratio magnetic gear. This type of gear consumes approximately 25% of its input power in the process, causing current in the external coils. This renders the variable magnetic gearbox to less than 75% efficiency, below the typical efficiency of most gear sets. The lower maintenance and the torque limiting characteristics may find suitability in some applications, however.
The mode 4 device is a modification to the mode 3 device where a low torque variable speed input, a high torque mechanical input, and a high torque mechanical output. As with the mode 3 device, it consumes approximately 25% of the energy to supply the variable input, however if the variable input is held stationary the device functions as a mode 2 device. Such a device can be termed a torque multiplier.
A magnet is a material or object that produces a magnetic field. This magnetic field is invisible but is responsible for the most notable property of a magnet: a force that pulls on other ferromagnetic materials, such as iron, steel, nickel, cobalt, etc. and attracts or repels other magnets.
An electric motor is a machine that converts electrical energy into mechanical energy. Most electric motors operate through the interaction between the motor's magnetic field and electric current in a wire winding to generate force in the form of torque applied on the motor's shaft. An electric generator is mechanically identical to an electric motor, but operates in reverse, converting mechanical energy into electrical energy.
A stepper motor, also known as step motor or stepping motor, is a Brushless DC electric motor that rotates in a series of small and discrete angular steps. Stepper motors can be set to any given step position without needing a position sensor for feedback. The step position can be rapidly increased or decreased to create continuous rotation, or the motor can be ordered to actively hold its position at one given step. Motors vary in size, speed, step resolution, and torque.
An induction motor or asynchronous motor is an AC electric motor in which the electric current in the rotor that produces torque is obtained by electromagnetic induction from the magnetic field of the stator winding. An induction motor therefore needs no electrical connections to the rotor. An induction motor's rotor can be either wound type or squirrel-cage type.
An automatic transmission is a multi-speed transmission used in motor vehicles that does not require any input from the driver to change forward gears under normal driving conditions. Vehicles with internal combustion engines, unlike electric vehicles, require the engine to operate in a narrow range of rates of rotation, requiring a gearbox, operated manually or automatically, to drive the wheels over a wide range of speeds.
A synchronous electric motor is an AC electric motor in which, at steady state, the rotation of the shaft is synchronized with the frequency of the supply current; the rotation period is exactly equal to an integer number of AC cycles. Synchronous motors use electromagnets as the stator of the motor which create a magnetic field that rotates in time with the oscillations of the current. The rotor with permanent magnets or electromagnets turns in step with the stator field at the same rate and as a result, provides the second synchronized rotating magnet field. Doubly fed synchronous motors use independently-excited multiphase AC electromagnets for both rotor and stator.
A magnetic bearing is a type of bearing that supports a load using magnetic levitation. Magnetic bearings support moving parts without physical contact. For instance, they are able to levitate a rotating shaft and permit relative motion with very low friction and no mechanical wear. Magnetic bearings support the highest speeds of any kind of bearing and have no maximum relative speed.
A brushless DC electric motor (BLDC), also known as an electronically commutated motor, is a synchronous motor using a direct current (DC) electric power supply. It uses an electronic controller to switch DC currents to the motor windings producing magnetic fields that effectively rotate in space and which the permanent magnet rotor follows. The controller adjusts the phase and amplitude of the current pulses that control the speed and torque of the motor. It is an improvement on the mechanical commutator (brushes) used in many conventional electric motors.
A synchro is, in effect, a transformer whose primary-to-secondary coupling may be varied by physically changing the relative orientation of the two windings. Synchros are often used for measuring the angle of a rotating machine such as an antenna platform or transmitting rotation. In its general physical construction, it is much like an electric motor. The primary winding of the transformer, fixed to the rotor, is excited by an alternating current, which by electromagnetic induction causes voltages to appear between the Y-connected secondary windings fixed at 120 degrees to each other on the stator. The voltages are measured and used to determine the angle of the rotor relative to the stator.
The shaded-pole motor is the original type of AC single-phase electric motor, dating back to at least as early as 1890. A shaded-pole motor is a motor, in which the auxiliary winding is composed of a copper ring or bar surrounding a portion of each pole to produce a weakly rotating magnetic field. When single phase AC supply is applied to the stator winding, due to shading provided to the poles, a rotating magnetic field is generated. This auxiliary single-turn winding is called a shading coil. Currents induced in this coil by the magnetic field create a second electrical phase by delaying the phase of magnetic flux change for that pole enough to provide a 2-phase rotating magnetic field. The direction of rotation is from the unshaded side to the shaded (ring) side of the pole. Since the phase angle between the shaded and unshaded sections is small, shaded-pole motors produce only a small starting torque relative to torque at full speed. Shaded-pole motors of the asymmetrical type shown are only reversible by disassembly and flipping over the stator, though some similar looking motors have small, switch-shortable auxiliary windings of thin wire instead of thick copper bars and can reverse electrically. Another method of electrical reversing involves four coils.
Motor drive means a system that includes a motor. An adjustable speed motor drive means a system that includes a motor that has multiple operating speeds. A variable speed motor drive is a system that includes a motor and is continuously variable in speed. If the motor is generating electrical energy rather than using it – this could be called a generator drive but is often still referred to as a motor drive.
A torque limiter is an automatic device that protects mechanical equipment, or its work, from damage by mechanical overload. A torque limiter may limit the torque by slipping, or uncouple the load entirely. The action of a torque limiter is especially useful to limit any damage due to crash stops and jams.
Cogging torque of electrical motors is the torque due to the interaction between the permanent magnets of the rotor and the stator slots of a permanent magnet machine. It is also known as detent or no-current torque. This torque is position dependent and its periodicity per revolution depends on the number of magnetic poles and the number of teeth on the stator. Cogging torque is an undesirable component for the operation of such a motor. It is especially prominent at lower speeds, with the symptom of jerkiness. Cogging torque results in torque as well as speed ripple; however, at high speed the motor moment of inertia filters out the effect of cogging torque.
A reluctance motor is a type of electric motor that induces non-permanent magnetic poles on the ferromagnetic rotor. The rotor does not have any windings. It generates torque through magnetic reluctance.
A magnetic coupling is a component which transfers torque from one shaft to another using a magnetic field, rather than a physical mechanical connection. They are also known as magnetic drive couplings, magnetic shaft couplings, or magnetic disc couplings.
An AC motor is an electric motor driven by an alternating current (AC). The AC motor commonly consists of two basic parts, an outside stator having coils supplied with alternating current to produce a rotating magnetic field, and an inside rotor attached to the output shaft producing a second rotating magnetic field. The rotor magnetic field may be produced by permanent magnets, reluctance saliency, or DC or AC electrical windings.
A brushed DC electric motor is an internally commutated electric motor designed to be run from a direct current power source and utilizing an electric brush for contact.
An outrunner is an electric motor having the rotor outside the stator, as though the motor were turned inside out. They are often used in radio-controlled model aircraft.
In electrical engineering, electric machine is a general term for machines using electromagnetic forces, such as electric motors, electric generators, and others. They are electromechanical energy converters: an electric motor converts electricity to mechanical power while an electric generator converts mechanical power to electricity. The moving parts in a machine can be rotating or linear. While transformers are occasionally called "static electric machines", since they do not have moving parts, generally they are not considered "machines", but as electrical devices "closely related" to the electrical machines.
Electromagnetically induced acoustic noise, electromagnetically excited acoustic noise, or more commonly known as coil whine, is audible sound directly produced by materials vibrating under the excitation of electromagnetic forces. Some examples of this noise include the mains hum, hum of transformers, the whine of some rotating electric machines, or the buzz of fluorescent lamps. The hissing of high voltage transmission lines is due to corona discharge, not magnetism.