Company type | Public |
---|---|
BSE: 530011 NSE: MANGCHEFER | |
Industry | Agriculture |
Founded | 1974 |
Headquarters | Level-11, UB Towers, UB City No.24, Vittal Mallya Road, Bangalore, India |
Key people | Arun Duggal (Chairman) Suresh Krishnan (Managing Director) [1] |
Products | Fertilizers, Chemicals |
Revenue | US$ 0.711 billion (2010–11) |
Parent | Adventz Group |
Website | Official Website |
Mangalore Chemicals & Fertilizers Limited is the largest manufacturer of chemical fertilizers in the state of Karnataka, India. The company is part of the Adventz Group. The company's corporate and registered office is at UB City, Bangalore and its factory unit is in Panambur, north of Mangalore.
The company deals with fertilizers like urea, Diammonium phosphate, granulated fertilizers, liquid fertilizers, soil conditioners, Muriate of potash, soil micronutrients, speciality fertilizers, food grade Ammonium bicarbonate, industrial chemicals like Sulphuric acid and Sulphonated granulated fertilizers. [2] The marketing offices of MCF are located in Karnataka, Kerala, Tamil Nadu, Andhra Pradesh, Telangana and Maharashtra.
Mangalore Chemicals and Fertilizers Limited (MCF) is a subsidiary of Zuari Fertilisers and Chemicals Limited, an Adventz Group company, which owns a 53.03% stake as of March 2016. The Adventz Group and the UB Group are promoters of MCF. In 1990, Government of Karnataka selected the UB Group to take over the management of MCF, which was then a potential sick unit, with losses to the tune of about 600 million rupees. Adventz Group later took over the management. The company had a turnover of Rs. 2,523.83 crores in the financial year 2010–11.
Manufacturing facilities
The company has capacity to manufacture 2,17,800MT of Ammonia (intermediate product), 3,79,500MT of Urea, 2,55,500MT of Phosphatic fertilizers (DAP & NP 20:20:00:13), 15,330MT of Ammonium bicarbonate (ABC), 33,000MT of Sulphuric acid and 21,450MT of Sulphonated naphthalene formaldehyde (SNF) annually.
The design and engineering of the Ammonia/Urea plants was done by Humphreys & Glasgow Limited, London, a leading international firm in the fertilizer field and their associates, Humphreys & Glasgow Consultants Pvt. Ltd., Mumbai. (The firm is now merged with Jacobs Engineering, USA). The Phosphatic plant was designed and engineered by Toyo Engineering Corporation, Japan. Indian firms PDIL and Furnace Fabrica designed and constructed the ABC and Sulphuric acid plant respectively.
In 2010, MCF forayed into the manufacture of sulphonated naphthalene formaldehyde (SNF). SNF is a speciality basic chemical used in construction industry. It is largely consumed in formulation of concrete admixtures which facilitate dispersion of the cement particles and increases the rate of hydration resulting in usage of less water for concrete mixture.
In 2003, the company implemented SAP R/3 for its entire operation.
Utilities
Manufactured products
Other products
The company has obtained Occupational Health and Safety Management System Certification OHSAS 18001 as a part of its commitment to continual improvement. Det Norske Veritas, the certification agency has recertified the company’s OHSAS 18001 system, conforming to the latest 2007 version.
As an ISO 14001 certified Company, the company installed waste water recovery facility to treat, recycle and reuse the entire quantity of sewage and process effluents, thereby achieving zero liquid effluent discharge. It has also implemented a rain water harvesting system and sewage treatment plant at its township. The treated sewage water is used for gardening purpose. Continuing with its green initiative, the company planted an additional 5000 saplings in the green belt area in its factory in Mangalore in 2010.
Urea, also called carbamide, is an organic compound with chemical formula CO(NH2)2. This amide has two amino groups joined by a carbonyl functional group. It is thus the simplest amide of carbamic acid.
A fertilizer or fertiliser is any material of natural or synthetic origin that is applied to soil or to plant tissues to supply plant nutrients. Fertilizers may be distinct from liming materials or other non-nutrient soil amendments. Many sources of fertilizer exist, both natural and industrially produced. For most modern agricultural practices, fertilization focuses on three main macro nutrients: nitrogen (N), phosphorus (P), and potassium (K) with occasional addition of supplements like rock flour for micronutrients. Farmers apply these fertilizers in a variety of ways: through dry or pelletized or liquid application processes, using large agricultural equipment or hand-tool methods.
Diammonium phosphate (DAP; IUPAC name diammonium hydrogen phosphate; chemical formula (NH4)2(HPO4)) is one of a series of water-soluble ammonium phosphate salts that can be produced when ammonia reacts with phosphoric acid.
The Fertilisers and Chemicals Travancore Limited, abbreviated as FACT, is an Indian central public sector undertaking headquartered in Kochi, Kerala. It was incorporated in 1943, by Maharajah Sree Chithira Thirunal Balarama Varma of the Kingdom of Travancore. It was the first fertiliser manufacturing company in independent India and also the largest Central Public Sector Undertaking (CPSU) in Kerala. The company is under the ownership of Government of India and administrative control of the Ministry of Chemicals and Fertilizers.
Urea phosphate is a 1:1 combination of urea and phosphoric acid that is used as a fertilizer. It has an NPK formula of 17-44-0, and is soluble in water, producing a strongly acidic solution.
Metabolic wastes or excrements are substances left over from metabolic processes (such as cellular respiration) which cannot be used by the organism (they are surplus or toxic), and must therefore be excreted. This includes nitrogen compounds, water, CO2, phosphates, sulphates, etc. Animals treat these compounds as excretes. Plants have metabolic pathways which transforms some of them (primarily the oxygen compounds) into useful substances.
Krishak Bharati Cooperative Limited (KRIBHCO) is a Central government cooperative under the ownership of Ministry of Cooperation, Government of India that manufactures fertilizers, mainly urea.
The OCP Group is a state-owned phosphate rock miner, phosphoric acid manufacturer and fertilizer producer. Founded in 1920, the company has grown to become the world's largest producer of phosphate and phosphate-based products and it is one of the largest phosphate, fertilizer, chemicals, and mineral industrial companies in the world by revenue.
National Fertilizers Limited (NFL) is an Indian central public sector undertaking and the largest government-owned-Urea fertilizer-producer in India. It is a Navratna company, with the Government of India owning a majority stake.
Indian Farmers Fertiliser Cooperative Limited, also known as IFFCO, is a multi-state cooperative society engaged in the manufacture and marketing of fertiliser. IFFCO is headquartered in New Delhi, India. Started in 1967 with 57 member cooperatives, it is today the biggest co-operative in the world by turnover on GDP per capita, with around 35,000 member cooperatives reaching over 50 million Indian farmers.
Tata Chemicals Limited is an Indian multinational corporation with interests in chemicals, crop protection and specialty chemistry products. The company is headquartered in Mumbai and has operations across India, Europe, North America and Africa. Tata Chemicals is a part of the Tata Group and its shares are traded on the NSE and BSE. Tata Chemicals has a publicly listed subsidiary called Rallis India.
A controlled-release fertiliser (CRF) is a granulated fertiliser that releases nutrients gradually into the soil. Controlled-release fertilizer is also known as controlled-availability fertilizer, delayed-release fertilizer, metered-release fertilizer, or slow-acting fertilizer. Usually CRF refers to nitrogen-based fertilizers. Slow- and controlled-release involve only 0.15% of the fertilizer market (1995).
The wet sulfuric acid process (WSA process) is a gas desulfurization process. After Danish company Haldor Topsoe introduced this technology in 1987, it has been recognized as a process for recovering sulfur from various process gases in the form of commercial quality sulfuric acid (H2SO4) with the simultaneous production of high-pressure steam. The WSA process can be applied in all industries where sulfur removal presents an issue.
Heavy Water Board (HWB) is a constituent unit under the Department of Atomic Energy in the Government of India. The organisation is primarily responsible for production of heavy water (D2O) which is used as a moderator and coolant in nuclear power as well as research reactors. Other than heavy water, the HWB is also engaged with production of nuclear grade solvents and extraction of rare materials. India is one of the largest manufacturers of heavy water in the world. Similarly, India has one of the world's largest fleets of pressurized heavy water reactors producing most of India's nuclear power supply.
Ammonium dihydrogen phosphate (ADP), also known as monoammonium phosphate (MAP) is a chemical compound with the chemical formula (NH4)(H2PO4). ADP is a major ingredient of agricultural fertilizers and dry chemical fire extinguishers. It also has significant uses in optics and electronics.
Commodity chemicals are a group of chemicals that are made on a very large scale to satisfy global markets. The average prices of commodity chemicals are regularly published in the chemical trade magazines and web sites such as Chemical Week and ICIS. There have been several studies of the scale and complexity of this market for example in the USA.
Azot, also known as Cherkaskyi Azot after Cherkasy, the location of its chemical plant, is one of the biggest manufacturers of nitrogen fertilizers in Ukraine. Ukrainian oligarch Dmytro Firtash's chemical-industry holding corporation, Ostchem Holding, manages the company as well as several other fertilizer manufacturers in Ukraine and other post-Soviet states.
Joint-stock company "Lifosa" is Lithuanian phosphate industry company, situated in Kėdainiai, the geographical center of Lithuania. AB "Lifosa" is one of the biggest producers of fertilizers in the Eastern Europe, exporting more than 98% of its production. The products are exported to 40-45 countries annually on all continents except Australia. The company also produces heat and power. Most of the produced energy is consumed by the company, the rest of the energy is sold. During the utilization of the heat generated by the production of sulfuric acid, a total of about 100 thousand MWh of the heat energy can be supplied to the city of Kėdainiai or about 250 mln. kWh of electricity can be produced.
Petrokimia Gresik is a fertilizer company located in Gresik, East Java, Indonesia, which was initially established under the name 'Project of Petrokimia Surabaya'.
PT Pupuk Kalimantan Timur is one of the strategic industrial companies in Indonesia with five Ammonia plant units and five Urea plant units in one location in Bontang, East Kalimantan and is the subsidiary of PT Pupuk Indonesia Holding Company. While the NPK factory units are spread in three cities, including the production of organic fertilizer which is spread in five regions. Assets in 2016 reached Rp29,390 trillion.