Mechanical testing

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Mechanical testing covers a wide range of tests, which can be divided broadly into two types:

Contents

  1. those that aim to determine a material's mechanical properties, independent of geometry. [1]
  2. those that determine the response of a structure to a given action, e.g. testing of composite beams, aircraft structures to destruction, etc.

Mechanical testing of materials

Tensile test. A standard specimen is subjected to a gradually increasing load (force) until failure occurs. The resultant load-displacement behaviour is used to determine a stress-strain curve, from which a number of mechanical properties can be measured. Eprouvette plate cassee wb.JPG
Tensile test. A standard specimen is subjected to a gradually increasing load (force) until failure occurs. The resultant load-displacement behaviour is used to determine a stress–strain curve, from which a number of mechanical properties can be measured.

There exists a large number of tests, many of which are standardized, to determine the various mechanical properties of materials. In general, such tests set out to obtain geometry-independent properties; i.e. those intrinsic to the bulk material. In practice this is not always feasible, since even in tensile tests, certain properties can be influenced by specimen size and/or geometry. Here is a listing of some of the most common tests: [2]

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<span class="mw-page-title-main">Ductility</span> Degree to which a material under stress irreversibly deforms before failure

Ductility is a mechanical property commonly described as a material's amenability to drawing. In materials science, ductility is defined by the degree to which a material can sustain plastic deformation under tensile stress before failure. Ductility is an important consideration in engineering and manufacturing. It defines a material's suitability for certain manufacturing operations and its capacity to absorb mechanical overload. Some metals that are generally described as ductile include gold and copper, while platinum is the most ductile of all metals in pure form. However, not all metals experience ductile failure as some can be characterized with brittle failure like cast iron. Polymers generally can be viewed as ductile materials as they typically allow for plastic deformation.

<span class="mw-page-title-main">Young's modulus</span> Mechanical property that measures stiffness of a solid material

Young's modulus is a mechanical property of solid materials that measures the tensile or compressive stiffness when the force is applied lengthwise. It is the modulus of elasticity for tension or axial compression. Young's modulus is defined as the ratio of the stress applied to the object and the resulting axial strain in the linear elastic region of the material.

<span class="mw-page-title-main">Ultimate tensile strength</span> Maximum stress withstood by stretched material before breaking

Ultimate tensile strength is the maximum stress that a material can withstand while being stretched or pulled before breaking. In brittle materials the ultimate tensile strength is close to the yield point, whereas in ductile materials the ultimate tensile strength can be higher.

<span class="mw-page-title-main">Fracture</span> Split of materials or structures under stress

Fracture is the appearance of a crack or complete separation of an object or material into two or more pieces under the action of stress. The fracture of a solid usually occurs due to the development of certain displacement discontinuity surfaces within the solid. If a displacement develops perpendicular to the surface, it is called a normal tensile crack or simply a crack; if a displacement develops tangentially, it is called a shear crack, slip band or dislocation.

The field of strength of materials typically refers to various methods of calculating the stresses and strains in structural members, such as beams, columns, and shafts. The methods employed to predict the response of a structure under loading and its susceptibility to various failure modes takes into account the properties of the materials such as its yield strength, ultimate strength, Young's modulus, and Poisson's ratio. In addition, the mechanical element's macroscopic properties such as its length, width, thickness, boundary constraints and abrupt changes in geometry such as holes are considered.

<span class="mw-page-title-main">Compressive strength</span> Capacity of a material or structure to withstand loads tending to reduce size

In mechanics, compressive strength is the capacity of a material or structure to withstand loads tending to reduce size. In other words, compressive strength resists compression, whereas tensile strength resists tension. In the study of strength of materials, tensile strength, compressive strength, and shear strength can be analyzed independently.

<span class="mw-page-title-main">Fatigue (material)</span> Initiation and propagation of cracks in a material due to cyclic loading

In materials science, fatigue is the initiation and propagation of cracks in a material due to cyclic loading. Once a fatigue crack has initiated, it grows a small amount with each loading cycle, typically producing striations on some parts of the fracture surface. The crack will continue to grow until it reaches a critical size, which occurs when the stress intensity factor of the crack exceeds the fracture toughness of the material, producing rapid propagation and typically complete fracture of the structure.

Stress–strain analysis is an engineering discipline that uses many methods to determine the stresses and strains in materials and structures subjected to forces. In continuum mechanics, stress is a physical quantity that expresses the internal forces that neighboring particles of a continuous material exert on each other, while strain is the measure of the deformation of the material.

<span class="mw-page-title-main">Toughness</span> Material ability to absorb energy and plastically deform without fracturing

In materials science and metallurgy, toughness is the ability of a material to absorb energy and plastically deform without fracturing. Toughness is the strength with which the material opposes rupture. One definition of material toughness is the amount of energy per unit volume that a material can absorb before rupturing. This measure of toughness is different from that used for fracture toughness, which describes the capacity of materials to resist fracture. Toughness requires a balance of strength and ductility.

<span class="mw-page-title-main">Fracture mechanics</span> Study of propagation of cracks in materials

Fracture mechanics is the field of mechanics concerned with the study of the propagation of cracks in materials. It uses methods of analytical solid mechanics to calculate the driving force on a crack and those of experimental solid mechanics to characterize the material's resistance to fracture.

<span class="mw-page-title-main">Work hardening</span> Strengthening a material through plastic deformation

In materials science, work hardening, also known as strain hardening, is the strengthening of a metal or polymer by plastic deformation. Work hardening may be desirable, undesirable, or inconsequential, depending on the context.

Indentation hardness tests are used in mechanical engineering to determine the hardness of a material to deformation. Several such tests exist, wherein the examined material is indented until an impression is formed; these tests can be performed on a macroscopic or microscopic scale.

<span class="mw-page-title-main">Fatigue limit</span> Maximum stress that wont cause fatigue failure

The fatigue limit or endurance limit is the stress level below which an infinite number of loading cycles can be applied to a material without causing fatigue failure. Some metals such as ferrous alloys and titanium alloys have a distinct limit, whereas others such as aluminium and copper do not and will eventually fail even from small stress amplitudes. Where materials do not have a distinct limit the term fatigue strength or endurance strength is used and is defined as the maximum value of completely reversed bending stress that a material can withstand for a specified number of cycles without a fatigue failure.

<span class="mw-page-title-main">Fracture toughness</span> Stress intensity factor at which a cracks propagation increases drastically

In materials science, fracture toughness is the critical stress intensity factor of a sharp crack where propagation of the crack suddenly becomes rapid and unlimited. A component's thickness affects the constraint conditions at the tip of a crack with thin components having plane stress conditions and thick components having plane strain conditions. Plane strain conditions give the lowest fracture toughness value which is a material property. The critical value of stress intensity factor in mode I loading measured under plane strain conditions is known as the plane strain fracture toughness, denoted . When a test fails to meet the thickness and other test requirements that are in place to ensure plane strain conditions, the fracture toughness value produced is given the designation . Fracture toughness is a quantitative way of expressing a material's resistance to crack propagation and standard values for a given material are generally available.

<span class="mw-page-title-main">Yield (engineering)</span> Phenomenon of deformation due to structural stress

In materials science and engineering, the yield point is the point on a stress-strain curve that indicates the limit of elastic behavior and the beginning of plastic behavior. Below the yield point, a material will deform elastically and will return to its original shape when the applied stress is removed. Once the yield point is passed, some fraction of the deformation will be permanent and non-reversible and is known as plastic deformation.

In materials science, hardness is a measure of the resistance to localized plastic deformation, such as an indentation or a scratch (linear), induced mechanically either by pressing or abrasion. In general, different materials differ in their hardness; for example hard metals such as titanium and beryllium are harder than soft metals such as sodium and metallic tin, or wood and common plastics. Macroscopic hardness is generally characterized by strong intermolecular bonds, but the behavior of solid materials under force is complex; therefore, hardness can be measured in different ways, such as scratch hardness, indentation hardness, and rebound hardness. Hardness is dependent on ductility, elastic stiffness, plasticity, strain, strength, toughness, viscoelasticity, and viscosity. Common examples of hard matter are ceramics, concrete, certain metals, and superhard materials, which can be contrasted with soft matter.

<span class="mw-page-title-main">Three-point flexural test</span> Standard procedure for measuring modulus of elasticity in bending

The three-point bending flexural test provides values for the modulus of elasticity in bending , flexural stress , flexural strain and the flexural stress–strain response of the material. This test is performed on a universal testing machine with a three-point or four-point bend fixture. The main advantage of a three-point flexural test is the ease of the specimen preparation and testing. However, this method has also some disadvantages: the results of the testing method are sensitive to specimen and loading geometry and strain rate.

Polymer fracture is the study of the fracture surface of an already failed material to determine the method of crack formation and extension in polymers both fiber reinforced and otherwise. Failure in polymer components can occur at relatively low stress levels, far below the tensile strength because of four major reasons: long term stress or creep rupture, cyclic stresses or fatigue, the presence of structural flaws and stress-cracking agents. Formations of submicroscopic cracks in polymers under load have been studied by x ray scattering techniques and the main regularities of crack formation under different loading conditions have been analyzed. The low strength of polymers compared to theoretically predicted values are mainly due to the many microscopic imperfections found in the material. These defects namely dislocations, crystalline boundaries, amorphous interlayers and block structure can all lead to the non-uniform distribution of mechanical stress.

Materials that are used for biomedical or clinical applications are known as biomaterials. The following article deals with fifth generation biomaterials that are used for bone structure replacement. For any material to be classified for biomedical applications, three requirements must be met. The first requirement is that the material must be biocompatible; it means that the organism should not treat it as a foreign object. Secondly, the material should be biodegradable ; the material should harmlessly degrade or dissolve in the body of the organism to allow it to resume natural functioning. Thirdly, the material should be mechanically sound; for the replacement of load-bearing structures, the material should possess equivalent or greater mechanical stability to ensure high reliability of the graft.

<span class="mw-page-title-main">Biaxial tensile testing</span> Testing a materials tensile strength along two perpendicular axes

In materials science and solid mechanics, biaxial tensile testing is a versatile technique to address the mechanical characterization of planar materials. It is a generalized form of tensile testing in which the material sample is simultaneously stressed along two perpendicular axes. Typical materials tested in biaxial configuration include metal sheets, silicone elastomers, composites, thin films, textiles and biological soft tissues.

References

  1. Siri, Saeed; Maier, Franz; Chen, Longtu; Santos, Stephany; Pierce, David M.; Feng, Bin (2019). "Differential biomechanical properties of mouse distal colon and rectum innervated by the splanchnic and pelvic afferents". American Journal of Physiology. Gastrointestinal and Liver Physiology. 316 (4): G473–G481. doi:10.1152/ajpgi.00324.2018. PMC   6483024 . PMID   30702901.
  2. Ed. Gale, W.F.; Totemeier, T.C. (2004), Smithells Metals Reference Book (8th Edition), Elsevier

General references