Pillow block bearing

Last updated
An early pillow-block with a whitemetal plain bearing Pillow-block-bearing.jpg
An early pillow-block with a whitemetal plain bearing
Stainless-steel-sea-water-resistance-split-plummer-pillow-block-bearing-unit Stainless-steel-sea-water-resistance-split-plummer-pillow-block-bearing-unit.jpg
Stainless-steel-sea-water-resistance-split-plummer-pillow-block-bearing-unit

A pillow block bearing (or plummer block) is a pedestal used to support a rotating shaft with the help of compatible bearings and various accessories. The assembly consists of a mounting block which houses a bearing. [1] The block is mounted to a foundation, and a shaft is inserted, allowing the inner part of the bearing/shaft to rotate. [1] The inside of the bearing is typically 0.025 millimetres (0.001 in) larger diameter than the shaft to ensure a tight fit. [2] Set screws, locking collars, or set collars are commonly used to secure the shaft. [2] Housing material for a pillow block is typically made of cast iron [1] or cast steel.

Contents

Typical plummer block Stehlager.png
Typical plummer block

Types

A pillow block usually refers to a housing with an included anti-friction bearing, wherein the mounted shaft is in a parallel plane to the mounting surface and perpendicular to the center line of the mounting holes, as contrasted with various types of flange blocks or flange units.

Bearing types

A pillow block may contain a bearing with one of several types of rolling elements, including ball, cylindrical roller, spherical roller, tapered roller, or metallic or synthetic bushing. [1] The type of rolling element defines the type of pillow block.

Plummer blocks

Pillow blocks differ from "plummer blocks" which are bearing housings supplied without any bearings and are usually meant for higher load ratings and a separately installed bearing. [1] Plummer block bearings are designed for more corrosive environments. [1] The fundamental application of both types is the same, which is to mount a bearing safely enabling its outer ring to be stationary while allowing rotation of the inner ring. The housing is bolted to a foundation through the holes in the base.

Construction

Bearing housings may be either split type or solid type. [1] Split type housings are usually two-piece housings where the cap and base may be detached, [1] while solid are single-piece housings. [1]

Dust and water protection

Various sealing arrangements may be provided to prevent dust and other contaminants from entering the housing. Thus, the housing provides a clean environment for the environmentally sensitive bearing to rotate free from contaminants while retaining lubrication, either oil or grease, increasing its performance and duty cycle.

Materials

Bearing housings are usually made of grey cast iron. [1] However, various grades of metals can be used to manufacture the same, including ductile iron, steel, stainless steel, and various types of thermoplastics and polyethylene-based plastics.

The bearing element may be manufactured from 52100 chromium steel alloy (the most common), stainless steel, plastic, or bushing materials such as SAE660 cast bronze, SAE841 oil impregnated sintered bronze, or synthetic materials.

Standards

ISO 113 specifies internationally accepted dimensions for plummer blocks. [3]

See also

Related Research Articles

<span class="mw-page-title-main">Coupling</span> Mechanical connection between two objects

A coupling is a device used to connect two shafts together at their ends for the purpose of transmitting power. The primary purpose of couplings is to join two pieces of rotating equipment while permitting some degree of misalignment or end movement or both. In a more general context, a coupling can also be a mechanical device that serves to connect the ends of adjacent parts or objects. Couplings do not normally allow disconnection of shafts during operation, however there are torque-limiting couplings which can slip or disconnect when some torque limit is exceeded. Selection, installation and maintenance of couplings can lead to reduced maintenance time and maintenance cost.

<span class="mw-page-title-main">Axle</span> Central shaft for a rotating wheel or gear

An axle or axletree is a central shaft for a rotating wheel or gear. On wheeled vehicles, the axle may be fixed to the wheels, rotating with them, or fixed to the vehicle, with the wheels rotating around the axle. In the former case, bearings or bushings are provided at the mounting points where the axle is supported. In the latter case, a bearing or bushing sits inside a central hole in the wheel to allow the wheel or gear to rotate around the axle. Sometimes, especially on bicycles, the latter type of axle is referred to as a spindle.

<span class="mw-page-title-main">Ball bearing</span> Type of rolling-element bearing

A ball bearing is a type of rolling-element bearing that uses balls to maintain the separation between the bearing races.

<span class="mw-page-title-main">Bearing (mechanical)</span> Mechanism to constrain relative movement to the desired motion and reduce friction

A bearing is a machine element that constrains relative motion to only the desired motion and reduces friction between moving parts. The design of the bearing may, for example, provide for free linear movement of the moving part or for free rotation around a fixed axis; or, it may prevent a motion by controlling the vectors of normal forces that bear on the moving parts. Most bearings facilitate the desired motion by minimizing friction. Bearings are classified broadly according to the type of operation, the motions allowed, or the directions of the loads (forces) applied to the parts.

<span class="mw-page-title-main">Plain bearing</span> Simplest type of bearing, comprising just a bearing surface and no rolling elements

A plain bearing, or more commonly sliding contact bearing and slide bearing, is the simplest type of bearing, comprising just a bearing surface and no rolling elements. Therefore, the journal slides over the bearing surface. The simplest example of a plain bearing is a shaft rotating in a hole. A simple linear bearing can be a pair of flat surfaces designed to allow motion; e.g., a drawer and the slides it rests on or the ways on the bed of a lathe.

<span class="mw-page-title-main">Rolling-element bearing</span> Bearing which carries a load with rolling elements placed between two grooved rings

In mechanical engineering, a rolling-element bearing, also known as a rolling bearing, is a bearing which carries a load by placing rolling elements between two concentric, grooved rings called races. The relative motion of the races causes the rolling elements to roll with very little rolling resistance and with little sliding.

<span class="mw-page-title-main">Babbitt (alloy)</span> Metallic alloys

Babbitt metal or bearing metal is any of several alloys used for the bearing surface in a plain bearing.

<span class="mw-page-title-main">Trunnion</span> Protrusion for mount or pivot point

A trunnion is a cylindrical protrusion used as a mounting or pivoting point. First associated with cannons, they are an important military development.

A linear-motion bearing or linear slide is a bearing designed to provide free motion in one direction. There are many different types of linear motion bearings.

<span class="mw-page-title-main">Rotary feeder</span>

Rotary feeders, also known as rotary airlocks or rotary valves, are commonly used in industrial and agricultural applications as a component in a bulk or specialty material handling system. Rotary feeders are primarily used for discharge of bulk solid material from hoppers/bins, receivers, and cyclones into a pressure or vacuum-driven pneumatic conveying system. Components of a rotary feeder include a rotor shaft, housing, head plates, and packing seals and bearings. Rotors have large vanes cast or welded on and are typically driven by small internal combustion engines or electric motors.

<span class="mw-page-title-main">Ball (bearing)</span> Machine component most commonly used as the rolling element in ball bearings

Bearing balls are special highly spherical and smooth balls, most commonly used in ball bearings, but also used as components in things like freewheel mechanisms. The balls come in many different grades. These grades are defined by bodies such as the American Bearing Manufacturers Association (ABMA), a body which sets standards for the precision of bearing balls. They are manufactured in machines designed specially for the job.

<span class="mw-page-title-main">Yaw bearing</span>

The yaw bearing is the most crucial and cost intensive component of a yaw system found on modern horizontal axis wind turbines. The yaw bearing must cope with enormous static and dynamic loads and moments during the wind turbine operation, and provide smooth rotation characteristics for the orientation of the nacelle under all weather conditions. It has also to be corrosion and wear resistant and extremely long lasting. It should last for the service life of the wind turbine) while being cost effective.

<span class="mw-page-title-main">NTN Corporation</span> Japanese manufacturer of bearings

NTN Corporation is one of the most prominent manufacturers of bearings in Japan, second domestically only to NSK Ltd. The company is one of the largest exporters worldwide of friction-reducing products such as constant-velocity joints.

A slurry pump is a type of pump designed for pumping liquid containing solid particles. Slurry pumps changes in design and construction to adjust to multiple type of slurry which varies in concentration of solids, size of solid particles, shape of solid particles, and composition of solution. Slurry pump are more robust than liquid pumps; they have added sacrificial material and replaceable wear parts to withstand wear due to abrasion.

<span class="mw-page-title-main">Spherical roller bearing</span> Rolling-element bearing that tolerates angular misalignment

A spherical roller bearing is a rolling-element bearing that permits rotation with low friction, and permits angular misalignment. Typically these bearings support a rotating shaft in the bore of the inner ring that may be misaligned in respect to the outer ring. The misalignment is possible due to the spherical internal shape of the outer ring and spherical rollers. Despite what their name may imply, spherical roller bearings are not truly spherical in shape. The rolling elements of spherical roller bearings are mainly cylindrical in shape, but have a profile that makes them appear like cylinders that have been slightly over-inflated.

<span class="mw-page-title-main">Rotary union</span>

A rotary union is a union that allows for rotation of the united parts. It is thus a device that provides a seal between a stationary supply passage and a rotating part to permit the flow of a fluid into and/or out of the rotating part. Fluids typically used with rotary joints and rotating unions include various heat transfer media and fluid power media such as steam, water, thermal oil, hydraulic fluid, and coolants. A rotary union is sometimes referred to as a rotating union, rotary valve, swivel union,rotorseal, rotary couplings, rotary joint, rotating joints, hydraulic coupling, pneumatic rotary union, through bore rotary union, air rotary union, electrical rotary union, or vacuum rotary union

<span class="mw-page-title-main">Spherical roller thrust bearing</span> Type of roller bearing which supports axial loads and permits angular misalignment

A spherical roller thrust bearing is a rolling-element bearing of thrust type that permits rotation with low friction, and permits angular misalignment. The bearing is designed to take radial loads, and heavy axial loads in one direction. Typically these bearings support a rotating shaft in the bore of the shaft washer that may be misaligned in respect to the housing washer. The misalignment is possible due to the spherical internal shape of the house washer.

A composite bearing is a bearing made from a combination of materials such as a resin reinforced with fibre and this may also include friction reducing lubricants and ingredients.

A cannon bearing or cannon box bearing is an arrangement of bearings on a shaft, usually an axle, where two bearings are mounted in an enclosed tube.

Lewis Rasmus Heim was an American machinist and businessman who was the inventor of the Centerless Cylindrical Grinder, the Heim Joint Rod End Bearing and a pioneer of modern spherical, ball and roller bearings.

References

  1. 1 2 3 4 5 6 7 8 9 10 TL, Prabhu (2019-11-12). Principles of MECHANICAL ENGINEERING: Vital Concepts of Mechanical Engineering. Nestfame Creations Pvt. Ltd. Retrieved 2020-09-19.
  2. 1 2 Renner, Barbara (2 October 1998). Hands On Water and Wastewater Equipment Maintenance. CRC Press. pp. 40–43. ISBN   978-1-56676-428-5 . Retrieved 2019-09-19.
  3. Childs, Peter R. N. (2 September 2013). Mechanical Design Engineering Handbook. Butterworth-Heinemann. ISBN   978-0-08-098283-0.