Pressure switch

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Murphy oil pressure gauges with switches that activate on low pressure Murphy oil pressure switch gauges.jpeg
Murphy oil pressure gauges with switches that activate on low pressure

A pressure switch is a form of switch that operates an electrical contact when a certain set fluid pressure has been reached on its input. The switch may be designed to make contact either on pressure rise or on pressure fall. Pressure switches are widely used in industry to automatically supervise and control systems that use pressurized fluids.

Contents

Another type of pressure switch detects mechanical force; for example, a pressure-sensitive mat is used to automatically open doors on commercial buildings. Such sensors are also used in security alarm applications such as pressure sensitive floors.

Construction and types

A pressure switch for sensing fluid pressure contains a capsule, bellows, Bourdon tube, diaphragm or piston element that deforms or displaces proportionally to the applied pressure. The resulting motion is applied, either directly or through amplifying levers, to a set of switch contacts. Since pressure may be changing slowly and contacts should operate quickly, some kind of over-center mechanism such as a miniature snap-action switch is used to ensure quick operation of the contacts. One sensitive type of pressure switch uses mercury switches mounted on a Bourdon tube; the shifting weight of the mercury provides a useful over-center characteristic.

The pressure switch may be adjustable, by moving the contacts or adjusting tension in a counterbalance spring. Industrial pressure switches may have a calibrated scale and pointer to show the set point of the switch. A pressure switch will have a hysteresis, that is, a differential range around its setpoint, known as the switch's deadband, inside which small changes of pressure do not influence the state of the contacts. Some types allow adjustment of the differential. [1]

The pressure-sensing element of a pressure switch may be arranged to respond to the difference of two pressures. Such switches are useful when the difference is significant, for example, to detect a clogged filter in a water supply system. The switches must be designed to respond only to the difference and not to false-operate for changes in the common mode pressure.

The contacts of the pressure switch may be rated a few tenths of an ampere to around 15 amperes, with smaller ratings found on more sensitive switches. Often a pressure switch will operate a relay or other control device, but some types can directly control small electric motors or other loads.

Since the internal parts of the switch are exposed to the process fluid, they must be chosen to balance strength and life expectancy against compatibility with process fluids. For example, rubber diaphragms are commonly used in contact with water, but would quickly degrade if used in a system containing mineral oil.

Switches designed for use in hazardous areas with flammable gas have enclosure to prevent an arc at the contacts from igniting the surrounding gas. Switch enclosures may also be required to be weatherproof, corrosion resistant, or submersible.

An electronic pressure switch incorporates some variety of pressure transducer (strain gauge, capacitive element, or other) and an internal circuit to compare the measured pressure to a set point. Such devices may provide improved repeatability, accuracy and precision over a mechanical switch.

Pneumatic

Uses of pneumatic pressure switches include:

Hydraulic

Hydraulic pressure switches have various uses in automobiles, for example, to warn if the engine's oil pressure falls below a safe level, or to control automatic transmission torque converter lock-up. Prior to the 1960s, a pressure switch was used in the hydraulic braking circuit to control power to the brake lights; more recent automobiles use a switch directly activated by the brake pedal.

In dust control systems (bag filter), a pressure switch is mounted on the header which will raise an alarm when air pressure in the header is less than necessary. A differential pressure switch may be installed across a filter element to sense increased pressure drop, indicating the need for filter cleaning or replacement.

Examples

Pressure sensitive mat

A pressure sensitive mat provides a contact signal when force is applied anywhere within the area of the mat. Some mats provide a single signal, while others can resolve the position of the applied force within the mat. Pressure sensitive mats can be used to operate electrically operated doors, or as part of an interlock system to ensure machine operators are clear of dangerous areas of a process before it operates. Pressure sensitive mats can be used to detect persons walking over a particular point, as part of a security alarm system or to count attendance, or for other purposes.

See also

Related Research Articles

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Thermostat Component which maintains a setpoint temperature

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Mercury switch Electrical switch that opens and closes a circuit when a small amount of the liquid metal mercury connects metal electrodes to close the circuit

A mercury switch is an electrical switch that opens and closes a circuit when a small amount of the liquid metal mercury connects metal electrodes to close the circuit. There are several different basic designs but they all share the common design strength of non-eroding switch contacts.

Reed switch Electrical switch operated by an applied magnetic field

The reed switch is an electrical switch operated by an applied magnetic field. It was invented in 1922 by professor Valentin Kovalenkov at Leningrad Electrotechnical University, and later evolved at Bell Telephone Laboratories in 1936 by Walter B. Ellwood into the reed relay. In its simplest and most common form, it consists of a pair of ferromagnetic flexible metal contacts in a hermetically sealed glass envelope. The contacts are usually normally open, closing when a magnetic field is present, or they may be normally closed and open when a magnetic field is applied. The switch may be actuated by an electromagnetic coil, making a reed relay, or by bringing a permanent magnet near it. When the magnetic field is removed, the contacts in the reed switch return to their original position. The "reed" is the metal part inside the reed switch envelope that is relatively thin and wide to make it flexible. It somewhat resembles part of some reed plants. The term "reed" may also include the external wire lead as well as the internal part.

Fluid power

Fluid power is the use of fluids under pressure to generate, control, and transmit power. Fluid power is subdivided into hydraulics using a liquid such as mineral oil or water, and pneumatics using a gas such as air or other gases. Compressed-air and water-pressure systems were once used to transmit power from a central source to industrial users over extended geographic areas; fluid power systems today are usually within a single building or mobile machine.

Hydropneumatic suspension

Hydropneumatic suspension is a type of motor vehicle suspension system, designed by Paul Magès, invented by Citroën, and fitted to Citroën cars, as well as being used under licence by other car manufacturers, notably Rolls-Royce, Maserati and Peugeot. It was also used on Berliet trucks and has more recently been used on Mercedes-Benz cars, where it is known as Active Body Control. The Toyota Soarer UZZ32 "Limited" was fitted with a fully integrated four-wheel steering and a complex, computer-controlled hydraulic Toyota Active Control Suspension in 1991. Similar systems are also widely used on modern tanks and other large military vehicles. The suspension was referred to as oléopneumatique in early literature, pointing to oil and air as its main components.

Pressure sensor Pressure measurement device

A pressure sensor is a device for pressure measurement of gases or liquids. Pressure is an expression of the force required to stop a fluid from expanding, and is usually stated in terms of force per unit area. A pressure sensor usually acts as a transducer; it generates a signal as a function of the pressure imposed. For the purposes of this article, such a signal is electrical.

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Valve actuator Mechanism for opening and closing a valve

A valve actuator is the mechanism for opening and closing a valve. Manually operated valves require someone in attendance to adjust them using a direct or geared mechanism attached to the valve stem. Power-operated actuators, using gas pressure, hydraulic pressure or electricity, allow a valve to be adjusted remotely, or allow rapid operation of large valves. Power-operated valve actuators may be the final elements of an automatic control loop which automatically regulates some flow, level or other process. Actuators may be only to open and close the valve, or may allow intermediate positioning; some valve actuators include switches or other ways to remotely indicate the position of the valve.

Metal bellows are elastic vessels that can be compressed when pressure is applied to the outside of the vessel, or extended under vacuum. When the pressure or vacuum is released, the bellows will return to its original shape, provided the material has not been stressed past its yield strength. They are used both for their ability to deform under pressure and to provide a hermetic seal that allows movement.

Instrumentation in petrochemical industries

Instrumentation is used to monitor and control the process plant in the oil, gas and petrochemical industries. Instrumentation ensures that the plant operates within defined parameters to produce materials of consistent quality and within the required specifications. It also ensures that the plant is operated safely and acts to correct out of tolerance operation and to automatically shut down the plant to prevent hazardous conditions from occurring. Instrumentation comprises sensor elements, signal transmitters, controllers, indicators and alarms, actuated valves, logic circuits and operator interfaces.

This glossary of electrical and electronics engineering is a list of definitions of terms and concepts related specifically to electrical engineering and electronics engineering. For terms related to engineering in general, see Glossary of engineering.

References

  1. Bela G. Liptak (ed), Instrument Engineers' Handbook, Fourth Edition CRC Press, 2003 ISBN   1420064029 pages 790-793