Recirculating ball, also known as recirculating ball and nut or worm and sector, is a steering mechanism commonly found in older automobiles, off-road vehicles, and some trucks. Most newer cars use the more economical rack and pinion steering instead, but some upmarket manufacturers (such as BMW and Mercedes-Benz) held on to the design until well into the 1990s for the durability and strength inherent in the design. A few, including Chrysler, General Motors and Lada, still use this technology in certain models including the Jeep Wrangler [1] and the Lada Niva.
The recirculating ball steering mechanism contains a worm gear inside a block with a threaded hole in it; this block has gear teeth cut into the outside to engage the sector shaft (also called a sector gear) which moves the Pitman arm. The steering wheel connects to a shaft, which rotates the worm gear inside of the block. Instead of twisting further into the block, the worm gear is fixed so that when it rotates, it moves the block, which transmits the motion through the gear to the Pitman arm, causing the roadwheels to turn.
The worm gear is similar in design to a ball screw; the threads are filled with steel balls that recirculate through the gear and rack as it turns. The balls serve to reduce friction and wear in the gear, and reduce slop. Slop, when the gears come out of contact with each other, would be felt when changing the direction of the steering wheel, causing the wheel to feel loose. [2]
Power steering in a recirculating-ball system works similarly to that in a rack-and-pinion system. Assistance is provided by supplying higher-pressure fluid to one side of the block.
A gear is a rotating circular machine part having cut teeth or, in the case of a cogwheel or gearwheel, inserted teeth, which mesh with another (compatible) toothed part to transmit rotational power. While doing so, they can change the torque and rotational speed being transmitted and also change the rotational axis of the power being transmitted. The teeth on the two meshing gears all have the same shape.
A differential is a gear train with three drive shafts that has the property that the rotational speed of one shaft is the average of the speeds of the others. A common use of differentials is in motor vehicles, to allow the wheels at each end of a drive axle to rotate at different speeds while cornering. Other uses include clocks and analog computers.
A rack and pinion is a type of linear actuator that comprises a circular gear engaging a linear gear. Together, they convert between rotational motion and linear motion. Rotating the pinion causes the rack to be driven in a line. Conversely, moving the rack linearly will cause the pinion to rotate. A rack-and-pinion drive can use both straight and helical gears. Though some suggest helical gears are quieter in operation, no hard evidence supports this theory. Helical racks, while being more affordable, have proven to increase side torque on the datums, increasing operating temperature leading to premature wear. Straight racks require a lower driving force and offer increased torque and speed per fraction of gear ratio which allows lower operating temperature and lessens viscal friction and energy use. The maximum force that can be transmitted in a rack-and-pinion mechanism is determined by the torque on the pinion and its size, or, conversely, by the force on the rack and the size of the pinion.
Steering is the control of the direction of locomotion. This is achieved through various arrangements including car steering wheels turning the wheels that touch the surface, ailerons and spoilerons in aircraft flight control systems, and rudders and propeller in watercraft. There are numerous automotive steering systems and components, which have been subject to regulations.
A multi-link suspension is a type of vehicle suspension with one or more transversal arms. A wider definition can consider any independent suspensions having three control links or more multi-link suspensions. These arms do not have to be of equal length, and may be angled away from their "obvious" direction. It was first introduced in the late 1960s on the Mercedes-Benz C111 and later on their W201 and W124 series.
A limited-slip differential (LSD) is a type of differential gear train that allows its two output shafts to rotate at different speeds but limits the maximum difference between the two shafts. Limited-slip differentials are often known by the generic trademark Positraction, a brand name owned by General Motors and originally used for its Chevrolet branded vehicles.
A constant-velocity joint is a mechanical coupling which allows the shafts to rotate freely and compensates for the angle between the two shafts, within a certain range, to maintain the same velocity.
A Pitman arm is a shaft that translates rotary or angular movement into linear movement, or vice versa. Pitman arms are commonly found in water pumping windmills, automotive steering systems, and sewing machines.
A drag link converts rotary motion from a crank arm, to a second bellcrank, usually in an automotive steering system.
A linear actuator is an actuator that creates linear motion, in contrast to the circular motion of a conventional electric motor. Linear actuators are used in machine tools and industrial machinery, in computer peripherals such as disk drives and printers, in valves and dampers, and in many other places where linear motion is required. Hydraulic or pneumatic cylinders inherently produce linear motion. Many other mechanisms are used to generate linear motion from a rotating motor.
A worm drive is a gear arrangement in which a worm meshes with a worm wheel. The two elements are also called the worm screw and worm gear. The terminology is often confused by imprecise use of the term worm gear to refer to the worm, the worm wheel, or the worm drive as a unit.
In an automobile, ball joints are spherical bearings that connect the control arms to the steering knuckles, and are used on virtually every automobile made. They bionically resemble the ball-and-socket joints found in most tetrapod animals.
A ball screw is a mechanical linear actuator that translates rotational motion to linear motion with little friction. A threaded shaft provides a helical raceway for ball bearings which act as a precision screw. As well as being able to apply or withstand high thrust loads, they can do so with minimum internal friction. They are made to close tolerances and are therefore suitable for use in situations in which high precision is necessary. The ball assembly acts as the nut while the threaded shaft is the screw.
The Crayford focuser is a simplified focusing mechanism for amateur astronomical telescopes. Crayford focusers are considered superior to entry-level rack and pinion focusers, normally found in this type of device. Instead of the rack and pinion, they have a smooth spring-loaded shaft which holds the focus tube against four opposing bearing surfaces, and controls its movement. It is named after the Crayford Manor House Astronomical Society, Crayford, London, England, where it was invented by John Wall, a member of the astronomical society which meets there. The original Crayford Focuser is on display there.
Active steering describes a steering system for a vehicle in which the relationship between the driver’s steer inputs and the angle of the steered road wheels may be continuously and intelligently altered. Whilst active steering systems may be found in agricultural equipment and heavy plant, this article concentrates on the application of active steering in BMW passenger cars.
In mechanical engineering, backlash, sometimes called lash, play, or slop, is a clearance or lost motion in a mechanism caused by gaps between the parts. It can be defined as "the maximum distance or angle through which any part of a mechanical system may be moved in one direction without applying appreciable force or motion to the next part in mechanical sequence."p. 1-8 An example, in the context of gears and gear trains, is the amount of clearance between mated gear teeth. It can be seen when the direction of movement is reversed and the slack or lost motion is taken up before the reversal of motion is complete. It can be heard from the railway couplings when a train reverses direction. Another example is in a valve train with mechanical tappets, where a certain range of lash is necessary for the valves to work properly.
Steering kickback relates to the sharp and rapid movements of an automobile's steering wheel as the front wheels encounter a significant obstruction or imperfection in the road. The amount of kickback is dependent on a variety of factors, namely the angle of impact with the obstruction or imperfection, health and stiffness of the vehicle's shock absorbers, and the speed of the vehicle, as well as the type of steering mechanism used and its mechanical advantage.
Marles steering gear was an hour-glass-and-roller steering gear for mechanically propelled vehicles invented by British inventor and businessman Henry Marles (1871-1955) who also gave his name to his joint-venture Ransome & Marles a major British ball-bearing manufacturer. Aside from ease of use Marles' steering's great appeal to drivers was its lack of backlash.
This glossary of automotive terms is a list of definitions of terms and concepts related to automobiles, including their parts, operation, and manufacture, as well as automotive engineering, auto repair, and the automotive industry in general. For more specific terminology regarding the design and classification of various automobile styles, see Glossary of automotive design; for terms related to transportation by road, see Glossary of road transport terms; for competitive auto racing, see Glossary of motorsport terms.