A Refractory lined expansion joint is an assembly used in a pipe line to allow it to expand and contract [1] as climate conditions move from hot to cold and helps to ensure that the system remains functional. The refractory-lining can be vibra cast insulation with anchors, abrasion resistant refractory in hex mesh, gunned insulating refractory, or poured insulating refractory. Refractory lined expansion joints can be hinged, in-line pressure balanced, gimbal, tied-universal depending on the temperature, pressure, movement and flow media conditions. [2]
Refractory lined Expansion joints are used in extremely high temperature and high pressure applications and are designed to withstand extreme environments. The Refractory lining within the metallic Expansion joint bellows functions to reduce the
pipe wall temperature by 300˚F to 450˚F, depending upon the thickness of the refractory lining. [3] The lining also helps to withstand the abrasive material from the catalyst in FCCU applications. [4]
Thermal insulation is the reduction of heat transfer between objects in thermal contact or in range of radiative influence. Thermal insulation can be achieved with specially engineered methods or processes, as well as with suitable object shapes and materials.
A heat exchanger is a system used to transfer heat between two or more fluids. Heat exchangers are used in both cooling and heating processes. The fluids may be separated by a solid wall to prevent mixing or they may be in direct contact. They are widely used in space heating, refrigeration, air conditioning, power stations, chemical plants, petrochemical plants, petroleum refineries, natural-gas processing, and sewage treatment. The classic example of a heat exchanger is found in an internal combustion engine in which a circulating fluid known as engine coolant flows through radiator coils and air flows past the coils, which cools the coolant and heats the incoming air. Another example is the heat sink, which is a passive heat exchanger that transfers the heat generated by an electronic or a mechanical device to a fluid medium, often air or a liquid coolant.
Liquid nitrogen—LN2—is nitrogen in a liquid state at low temperature (−195.79 °C (77 K; −320 °F) boiling point at sea level). It is produced industrially by fractional distillation of liquid air. It is a colorless, low viscosity liquid that is widely used as a coolant.
A heat pipe is a heat-transfer device that combines the principles of both thermal conductivity and phase transition to effectively transfer heat between two solid interfaces.
A hydraulic accumulator is a pressure storage reservoir in which a non-compressible hydraulic fluid is held under pressure that is applied by an external source of mechanical energy. The external source can be an engine, a spring, a raised weight, or a compressed gas. An accumulator enables a hydraulic system to cope with extremes of demand using a less powerful pump, to respond more quickly to a temporary demand, and to smooth out pulsations. It is a type of energy storage device.
Within industry, piping is a system of pipes used to convey fluids from one location to another. The engineering discipline of piping design studies the efficient transport of fluid.
A refractory material or refractory is a heat-resistant material: that is, a mineral that is resistant to decomposition by heat, pressure, or chemical attack, most commonly applied to a mineral that retains strength and form at high temperatures..
A fire brick, firebrick, or refractory brick is a block of refractory ceramic material used in lining furnaces, kilns, fireboxes, and fireplaces. A refractory brick is built primarily to withstand high temperature, but will also usually have a low thermal conductivity for greater energy efficiency. Usually dense firebricks are used in applications with extreme mechanical, chemical, or thermal stresses, such as the inside of a wood-fired kiln or a furnace, which is subject to abrasion from wood, fluxing from ash or slag, and high temperatures. In other, less harsh situations, such as in an electric or natural gas fired kiln, more porous bricks, commonly known as "kiln bricks", are a better choice. They are weaker, but they are much lighter, easier to form, and insulate far better than dense bricks. In any case, firebricks should not spall, and their strength should hold up well during rapid temperature changes.
A hermetic seal is any type of sealing that makes a given object airtight. The term originally applied to airtight glass containers, but as technology advanced it applied to a larger category of materials, including rubber and plastics. Hermetic seals are essential to the correct and safe functionality of many electronic and healthcare products. Used technically, it is stated in conjunction with a specific test method and conditions of use.
Electric heat tracing, heat tape or surface heating, is a system used to maintain or raise the temperature of pipes and vessels using heat tracing cables. Trace heating takes the form of an electrical heating element run in physical contact along the length of a pipe. The pipe is usually covered with thermal insulation to retain heat losses from the pipe. Heat generated by the element then maintains the temperature of the pipe. Trace heating may be used to protect pipes from freezing, to maintain a constant flow temperature in hot water systems, or to maintain process temperatures for piping that must transport substances that solidify at ambient temperatures. Electric trace heating cables are an alternative to steam trace heating where steam is unavailable or unwanted.
An expansion joint or movement joint is an assembly designed to hold parts together while safely absorbing temperature-induced expansion and contraction of building materials, and vibration, or to allow movement due to ground settlement or seismic activity. They are commonly found between sections of buildings, bridges, sidewalks, railway tracks, piping systems, ships, and other structures.
A rotary kiln is a pyroprocessing device used to raise materials to a high temperature (calcination) in a continuous process. Materials produced using rotary kilns include:
A fitting or adapter is used in pipe systems to connect straight sections of pipe or tube, adapt to different sizes or shapes, and for other purposes such as regulating fluid flow. These fittings are used in plumbing to manipulate the conveyance of water, gas, or liquid waste in domestic or commercial environments, within a system of pipes or tubes.
Metal bellows are elastic vessels that can be compressed when pressure is applied to the outside of the vessel, or extended under vacuum. When the pressure or vacuum is released, the bellows will return to its original shape, provided the material has not been stressed past its yield strength.
Plastic pipe is a tubular section, or hollow cylinder, made of plastic. It is usually, but not necessarily, of circular cross-section, used mainly to convey substances which can flow—liquids and gases (fluids), slurries, powders and masses of small solids. It can also be used for structural applications; hollow pipes are far stiffer per unit weight than solid members.
US Bellows is a manufacturer of metal bellows, fabric expansion joints, and metallic expansion joints including refractory lined, hinged, gimbal, slip-type, in-line pressure balanced, and elbow pressure balanced expansion joints. It was acquired by Piping Technology and Products in 1997 from Ketema-U.S. Bellows, Inc. and is now located in Houston, Texas. U.S. Bellows, Inc. provides a variety of expansion joints for piping and duct systems and has been a member of the Expansion Joint Manufacturers Association, Inc. since 2002. In December 2011, U.S. Bellows acquired all bellows assets of the former Lortz Manufacturing companies, doubling its manufacturing capabilities. It is a privately held company owned by Durga D. Agrawal. It is a subsidiary of Piping Technology and Products. These companies provide pipe supports and expansion joints to international companies including Dow Chemical Company, Chevron Corporation, ExxonMobil, and Bechtel.
A pipe support or pipe hanger is a designed element that transfer the load from a pipe to the supporting structures. The load includes the weight of the pipe proper, the content that the pipe carries, all the pipe fittings attached to pipe, and the pipe covering such as insulation. The four main functions of a pipe support are to anchor, guide, absorb shock, and support a specified load. Pipe supports used in high or low temperature applications may contain insulation materials. The overall design configuration of a pipe support assembly is dependent on the loading and operating conditions.
In refrigeration, flash-gas is refrigerant in gas form produced spontaneously when the condensed liquid is subjected to boiling. The presence of flash-gas in the liquid lines reduces the efficiency of the refrigeration cycle. It can also lead several expansion systems to work improperly, and increase superheating at the evaporator. This is normally perceived as an unwanted condition caused by dissociation between the volume of the system, and the pressures and temperatures that allow the refrigerant to be liquid. Flash-gas must not be confused with lack of condensation, but special gear such as receivers, internal heat exchangers, insulation, and refrigeration cycle optimizers may improve condensation and avoid gas in the liquid lines.
A metal hose is a flexible metal line element. There are two basic types of metal hose that differ in their design and application: stripwound hoses and corrugated hoses. Stripwound hoses have a high mechanical strength. Corrugated hoses can withstand high pressure and provide maximum leak tightness on account of their material. Corrugated hoses also exhibit corrosion resistance and pressure tightness under the most extreme conditions, such as in aggressive seawater or at extreme temperatures such as found in space or when transporting cooled liquid gas. They are particularly well suited for conveying hot and cold substances.
Metal expansion joints are compensating elements for thermal expansion and relative movement in pipelines, containers and machines. They consist of one or more metal bellows, connectors at both ends, and tie rods that depend on the application. They are differentiated according to the three basic types of movement: axial, angular and lateral expansion joints. Expansion joints have usage in various sectors, like energy productions, paper industry, chemical industry, water treatment, oil and gas. Everywhere where exist pipelines and occurs thermal movements or vibration, then expansion joints can be used.